The present invention relates to a multi-material rotary cutting tool (1) and a method for manufacturing such a tool that includes at least one continuous or substantially continuous cutting edge (8, 9) made of at least two different successive materials. The extremity or top (10) of the tool is a point off-centered in relation to the axis of rotation (5) of the tool.

The present invention relates to a multi-material rotary cutting tool (1) and a method for manufacturing such a tool that includes at least one continuous or substantially continuous cutting edge (8, 9) made of at least two different successive materials. The extremity or top (10) of the tool is a point off-centered in relation to the axis of rotation (5) of the tool.

A method of grinding 3-face ground cutting blades for producing gears by a face hobbing cutting process wherein the correct initial blade spacing angle is achieved while providing the desired values for the effective cutting edge hook angle and the effective side rake angle as well as providing a complete cutting blade front face clean-up.

A method of grinding 3-face ground cutting blades for producing gears by a face hobbing cutting process wherein the correct initial blade spacing angle is achieved while providing the desired values for the effective cutting edge hook angle and the effective side rake angle as well as providing a complete cutting blade front face clean-up.

A rotary cutting tool includes a shaft having and outer surface and having a longitudinal axis, a plurality of helical flutes formed in the shaft about the longitudinal axis, a plurality of helical cutting edges formed at an interface with the outer surface and a respective helical flute about the longitudinal axis, and a plurality of end cutting edges located on an axial distal end of a cutting portion of the shaft, the end cutting edges being contiguous with a corresponding one of the plurality of helical cutting edges and forming a corner in the transition between each of the end cutting edges and the corresponding one of the plurality of helical cutting edges. A hone edge extends along a portion of each of the end cutting edges, the associated corner and a portion of the corresponding one of the plurality of helical cutting edges.

A rotary cutting tool includes a shaft having and outer surface and having a longitudinal axis, a plurality of helical flutes formed in the shaft about the longitudinal axis, a plurality of helical cutting edges formed at an interface with the outer surface and a respective helical flute about the longitudinal axis, and a plurality of end cutting edges located on an axial distal end of a cutting portion of the shaft, the end cutting edges being contiguous with a corresponding one of the plurality of helical cutting edges and forming a corner in the transition between each of the end cutting edges and the corresponding one of the plurality of helical cutting edges. A hone edge extends along a portion of each of the end cutting edges, the associated corner and a portion of the corresponding one of the plurality of helical cutting edges.

A milling cutter includes a shank and a cutting head attached to the shank. The cutting head has a plurality of helical teeth, each tooth including a cutting tip, a leading face and a rear face. A flute is defined between the leading face of a trailing tooth, and a rear face of an immediately preceding tooth. A gully of the flute has a flute base with a portion that is planar or convex in profile to provide additional volume for effective chip evacuation. A method for manufacturing the milling cutter includes rotating a cylindrical blank about its own longitudinal axis, rotating a disc-shaped flute grinding wheel) about a rotational axis of a flute wheel and moving the grinding wheel in a longitudinal direction so as to form the helical flute with the gully having the flute base with the planar or convex portion in profile.

A milling cutter includes a shank and a cutting head attached to the shank. The cutting head has a plurality of helical teeth, each tooth including a cutting tip, a leading face and a rear face. A flute is defined between the leading face of a trailing tooth, and a rear face of an immediately preceding tooth. A gully of the flute has a flute base with a portion that is planar or convex in profile to provide additional volume for effective chip evacuation. A method for manufacturing the milling cutter includes rotating a cylindrical blank about its own longitudinal axis, rotating a disc-shaped flute grinding wheel) about a rotational axis of a flute wheel and moving the grinding wheel in a longitudinal direction so as to form the helical flute with the gully having the flute base with the planar or convex portion in profile.

Methods and systems are provided for design and manufacture of a non-metallic polishing tool capable of polishing different surfaces and achieving a smooth and shiny finish. The polishing tool comprises an abrasive coated base surface, and a plurality of engravings in the base surface, forming cylindrical pillars. The pillars are arranged in concentric circular patterns to provide uniform polish and shine on a target material.

A rotary cutting tool includes a cutter body having a plurality of insert-receiving pockets. Each pocket includes a bottom support surface, an axial support surface, a radial support surface, a top clearance surface and an intermediate clearance surface extending between the axial support surface and the top clearance surface. A cutting insert includes a helical top surface, a helical side surface, a side surface opposite the helical side surface, a pair of opposed side walls, a bottom surface, and a cutting edge formed at an intersection between the helical top surface and the helical side surface. The cutting insert further includes an undercut for accommodating the axial support surface, the top clearance surface and the intermediate clearance surface of the pocket when the cutting insert is mounted in the pocket.