A honing method for machining the inner surface of a bore in a workpiece via at least one honing operation using an expandable honing tool with an annular cutting group. The method includes coupling of the honing tool to a working spindle of a machine tool, and; inserting the honing tool into an inlet of the bore with the cutting material elements retracted, until it is in a final insertion position, in which the cutting group is located in an end region of the bore. Then the honing tool is turned and the annular cutting group is simultaneously expanded to create a cylindrical widening of the bore, followed by withdrawal of the honing tool from the bore with simultaneous turning of the honing tool in such a way that the bore is successively further widened in the direction of the inlet side.

The invention relates to a method for fine machining a cylindrical workpiece surface of a workpiece blank by means of a fine machining tool. Said method comprising the following steps: generating a relative rotational movement between a tool and a workpiece blank about a machining axis which is concentric to a cylindrical workpiece surface of the workpiece blank; generating a relative feed rate between the tool and the workpiece blank along the machining axis; detecting an actual value of a process variable, which is a function of a relative force between the tool and the workpiece blank and which can assume a plurality of process variable values; and continuously controlling the process variable by changing the relative feed rate in such a way that the more the relative feed rate changes, the more the actual value of the process variable deviates from a desired value of the process variable.

Disclosed is a tool system including a drive for driving a tool holder including an electromagnetic generator for generating electrical energy from inertial energy of the tool holder. The tool holder may be driven in rotation, wherein the electromagnetic generator comprises a rotor part, which is rotatably mounted on the tool holder, and a stator part on the tool holder cooperating with each other for generating a voltage by electromagnetic induction. Alternatively, an axially movable inertial mass can be used for utilization of an oscillating linear movement.

A honing machine (100) for honing rotationally symmetrical bore holes in workpieces has a honing spindle (120), which is movably mounted in a spindle housing (130), is rotatable about a spindle axis (122) by means of a rotary drive (140), can be driven in an oscillating manner parallel to the spindle axis by means of a lifting drive (150) and has at a tool-side end means for securing a honing tool arrangement (200), which has a tool body (220) carrying at least one honing element, which by axial displacement of a tool-side expanding element (330) that is axially displaceable inside the tool body can be infed radially in relation to a tool axis (214) and can be pressed by a pressing force against an inner side of a bore hole to be machined. Also provided is an expanding system with a machine-side expanding rod (310), which is guided inside the honing spindle (120), is axially displaceable by means of an expanding drive (320) in relation to the honing spindle and has a tool-side end portion (314), for coupling onto the tool-side expanding element (330). The honing machine has a control device (400) for controlling operating movements of the honing spindle and the expanding system and a force measuring system with a force sensor (500) for generating a sensor signal proportional to the pressing force and a transmission path for transmitting the sensor signal or a signal derived therefrom to the control device. The force sensor (500) is arranged in the region of the tool-side end portion (314) of the machine-side expanding rod (310) and is connected to the control device by way of a telemetric transmission path.

A method for producing a groove pattern on a cylinder surface includes providing an abrasive module, including an abrasive mesh article and collector block, providing a patterning head, which including the abrasive module and pressing actuator, pressing the abrasive module against the cylinder surface by using the actuator, forming a plurality of grooves on the cylinder surface by causing relative motion between the abrasive module and cylinder surface, and drawing gas through the abrasive mesh article to collect particles released from the cylinder surface. The abrasive mesh article includes a plurality of abrasive grains bonded to a flexible mesh backing, defining openings. The collector block has a curved supporting surface defining openings. The abrasive mesh article is attached to the curved supporting surface by a releasable fastening system. The openings of the flexible mesh backing are in communication with the openings of the collector block via the releasable fastening system.

A honing method for machining the inner surface of a bore in a workpiece via at least one honing operation using an expandable honing tool with an annular cutting group. The method includes coupling of the honing tool to a working spindle of a machine tool, and; inserting the honing tool into an inlet of the bore with the cutting material elements retracted, until it is in a final insertion position, in which the cutting group is located in an end region of the bore.

Then the honing tool is turned and the annular cutting group is simultaneously expanded to create a cylindrical widening of the bore, followed by withdrawal of the honing tool from the bore with simultaneous turning of the honing tool in such a way that the bore is successively further widened in the direction of the inlet side.

A honing tool holder that mounts in a rotatable spindle of a machine tool or machining center lacking a feed system, capable of holding and automatically operating an in-process adjustable feed honing tool for honing a work piece to a desired diameter or other characteristic, the feed force being adjustable with the tool on the spindle via centrifugal applied force, and further adjustable in range by restraining and releasing one or more of the weights while on the holder, or removing or adding weights, and/or a feed force profile being adjustable by replacing cams of the holder.

A honing tool holder that provides a capability for automatically feeding the honing elements or stones when in the bore of a work piece, and for automatically stopping the feeding when a particular condition such as a bore size, is reached, so as to enable use of an in-process adjustable feed honing tool in a machine tool, machining center, or the like, lacking a feed mechanism or system. The holder can also include apparatus to automatically prevent feed past a limit. Both the feed force and feed limit can be adjustable, including by simple movements of the tool holder by the machine tool.

A honing tool having an at least partially tubular tool body and includes a cutting region with at least one honing-stone receiving opening running through the tool body from inside outwards for receiving an individual honing stone. The dimensions of the honing-stone receiving opening and of the honing stone are sized and configured so the honing stone can be received between within the honing-stone receiving opening so as to be radially movable and substantially without substantial play in the circumferential direction of the tool body. The honing tool has a honing-tool-restoring system which comprises at least one resilient restoring element. When the honing stone is installed, the honing-stone-restoring system engages with the honing stone such that a radial force from outside acts inwards, pressing the honing stone against die feed element.

A tool system for configuring honing tools includes at least one tool body that defines a tool axis and an axial bore arranged coaxially to the tool axis, as well as multiple transverse bores oriented perpendicular to the tool axis, wherein the transverse bores form multiple groups around the circumference of the tool body, each group having at least two axially spaced apart transverse bores. The tool system further includes multiple sets of support rail units with guide pins for introducing into transverse bores of a bore group, and also includes at least one set of bolt guide elements for mounting on the tool body, with each set having a bolt guide element for each transverse bore provided for receiving a guide bolt, with a guide bore formed therein, which, when the bolt guide element is mounted on the tool body, runs coaxially with the transverse bore.