A burnishing tool and a method of additively manufacturing components of the burnishing tool are provided. The burnishing tool includes a burnishing element for burnishing a workpiece. The burnishing element is positioned between an upper nozzle and a lower nozzle which are additively manufactured to define a plurality of internal fluid passageways for receiving, distributing, and discharging a burnishing fluid to facilitate cooling and/or lubrication of the burnishing element and/or the workpiece.

An expansion tool comprises a tool body for manipulating the tool, a drive module for driving the rotation of a cylindrical needle cage in the bore, the cylindrical needle cage having an axis of revolution about which the needle cage is configured to start to rotate in the bore, the needle cage comprising needles configured to move radially away from the axis of revolution so as to work-harden the bore as the needle cage is rotationally driven by the drive module. The expansion tool also comprises a rod having a burnisher configured to move the needles of the needle cage radially as the burnisher passes through the needle cage as a result of the translational movement of the rod. The rotation of the needle cage allows the entire internal surface of the bore to be work-hardened.

There is provided a method for processing a raceway groove configured to circumferentially form a to-be-processed side raceway groove on a surface to be processed of a workpiece, the to-be-processed side raceway groove is configured to be brought into rolling contact with a rolling element, and the surface to be processed is a cylindrical circumferential surface. The method for processing a raceway groove includes: arranging a processing rolling element rotatably between the to-be-processed side raceway groove and a tool side circumferential surface which is opposed to the surface to be processed and which is a cylindrical circumferential surface of a machining tool; rotating the machining tool relatively with respect to the workpiece; and performing a burnishing process on the to-be-processed side raceway groove.

A method for smoothing surface roughness within an internal passageway is disclosed. In various embodiments, the method comprises developing a first sphere progression through a length of the internal passageway, each sphere within the first sphere progression having a first sphere diameter greater than or equal to a diameter of the internal passageway; and developing a second sphere progression through the length of the internal passageway, each sphere within the second sphere progression having a second sphere diameter greater than the first sphere diameter, whereby the inner surface of the internal passageway is smoothed, first by the first sphere progression and then by the second sphere progression.

Internal and external screw thread burnishing assemblies are provided. In the internal screw thread burnishing assembly, diametrically opposed removable cartridges carrying burnishing wheels are received in cavities of a support structure axially movable into the space circumscribed by the internal screw thread. Fluid pressure is utilized to forcibly translate the cartridges radially outwardly to place their burnishing wheels into burnishing engagement with the internal screw thread, with a spring structure resiliently biasing the cartridges toward retracted orientations thereof within the support structure. In the external screw thread burnishing assembly, burnishing wheels are carried on the outer ends of pivotally supported arms which may be pivoted by fluid pressure to drive the burnishing wheels into burnishing engagement with diametrically opposite portions of the external screw thread, with a spring structure resiliently biasing the arms pivotally away from one another.

Internal and external screw thread burnishing assemblies are provided. In the internal screw thread burnishing assembly, diametrically opposed removable cartridges carrying burnishing wheels are received in cavities of a support structure axially movable into the space circumscribed by the internal screw thread. Fluid pressure is utilized to forcibly translate the cartridges radially outwardly to place their burnishing wheels into burnishing engagement with the internal screw thread, with a spring structure resiliently biasing the cartridges toward retracted orientations thereof within the support structure. In the external screw thread burnishing assembly, burnishing wheels are carried on the outer ends of pivotally supported arms which may be pivoted by fluid pressure to drive the burnishing wheels into burnishing engagement with diametrically opposite portions of the external screw thread, with a spring structure resiliently biasing the arms pivotally away from one another.

The burnishing part includes: a mandrel; burnishing rollers; a frame; an adjustment member that presses the frame axially from one end thereof to adjust the axial position of the frame with respect to the mandrel; and an elastic member that is arranged axially on the other side of the frame to support the frame. The reaming part includes: a base part that is detachably attached to the mandrel; and machining blades that are formed integrally with the base part. This results in providing a combined machining tool that is capable of machining an inner peripheral surface of a workpiece having a smaller diameter, and a machining method using the same.

A method for smoothing surface roughness within an internal passageway is disclosed. In various embodiments, the method comprises developing a first sphere progression through a length of the internal passageway, each sphere within the first sphere progression having a first sphere diameter greater than or equal to a diameter of the internal passageway; and developing a second sphere progression through the length of the internal passageway, each sphere within the second sphere progression having a second sphere diameter greater than the first sphere diameter, whereby the inner surface of the internal passageway is smoothed, first by the first sphere progression and then by the second sphere progression.

An inner surface finishing tool enables machining of a workpiece made of a material machinable with a relatively large burnishing amount while reducing deformation at the opening of the workpiece or deterioration of its geometrical tolerance during machining of the inner peripheral surface. The tool includes a mandrel rotatable relative to the workpiece and includes a polygonal member, and a frame that is cylindrical and fitted onto the mandrel in a rotatable manner and has an axis extending in an axial direction of the mandrel and holds a plurality of first rollers and a plurality of second rollers rollable on an outer peripheral surface of the mandrel. The polygonal member rotates the plurality of second rollers to move inward and outward in a radial direction of the frame.

A device for reforming a vessel cavity is provided that includes a central shaft, a central gear coupled to the central shaft, and a plurality of roller gears coupled to the central gear, with each of the plurality of roller gears having a central portion. A proximal support member couples the plurality of roller gears and at least one of the central gear and the central shaft. A plurality of rollers is also provided, each of the plurality of rollers connected to the central portion of each of the plurality of roller gears. In one form, at least one idler member is disposed between the plurality of rollers. A distal support member couples the plurality of rollers and at least one of the central gear and a translation member. Also, a stationary member is secured to a distal portion of the vessel cavity.