A cutting method by applying a particle beam of metallic glass onto a substrate to cut or partially cut the substrate with high production efficiency, low production cost and better environmental protection.

Systems and methods for providing real-time modification of cutting process programs using feedback from one or more sensors which measure one or more operational parameters of a cutting process and/or cutting apparatus. The sensor readings may be used to provide real-time modification of a motion program after such motion program has been provided to a motion controller. Examples of such operational parameters may include waterjet pump supply pressure, the abrasive mass flow rate, the force of the waterjet on the target piece, etc. The systems and methods discussed herein also utilize a cutting algorithm or program to calculate actual cut quality based on one or more sensor inputs, and to generate warnings or system shut-downs accordingly. The systems and methods discussed herein also utilize inspection devices to inspect coupons or first articles, and use the inspection data to autonomously modify motion programs and/or cutting process models without user intervention.

In a method for severing a solid body, a defined contour is stored in a control unit configured to detect contour breaches and to avoid contour breaches. A high-energy beam is moved along a contour on a surface of the solid body, with the surface of the solid body facing the high-energy beam, to produce with the high-energy beam a cutting gap. The contour on the surface is compared with the defined contour stored in the control unit, and avoidance of the contour breach is automatically deactivated when the contour on the surface of the solid body matches the defined contour and a contour breach is detected. Otherwise, the contour is omitted. Advantageously, the high-energy beam travels along the contour with an averaged line movement.

A method for manufacturing a vaned component of a turbomachine is provided. The method includes providing a base portion, additively manufacturing, on top of the base portion, a plurality of vanes and a plurality of support structures, the plurality of support structures having predetermined breaking points, additively manufacturing, on top of the plurality of support structures and the vanes, a top portion being supported by the plurality of support structures, whereby the vanes are sandwiched between the base portion and the top portion, and applying a pressurized jet to the plurality of support structures, thereby breaking the predetermined breaking points of the plurality of support structures and removing the plurality of support structures.

Disclosed herein are systems and methods for improving the performance of a fluid jet cutting system by testing and adjusting characteristics of the system based on the effect of the characteristics on forces imparted by the system to a workpiece being cut. Also disclosed are systems and methods for monitoring and validating the performance of fluid jet cutting systems, and for diagnosing such systems. In some cases, the technologies described herein can be used to determine whether components of a fluid jet system require maintenance, or that characteristics of the system require adjustment.

An abrasive waterjet system in accordance with an embodiment of the present technology includes a cutting head, a catcher downstream from the cutting head, and a conveyance configured to carry slurry including abrasive material and liquid collected from the catcher toward the cutting head. The cutting head includes a jet-forming orifice and a mixing chamber downstream from the jet-forming orifice. The cutting head also includes a slurry inlet through which the mixing chamber receives slurry including abrasive material and liquid collected from the catcher. The abrasive waterjet system can be configured for substantially closed-loop recycling of wet abrasive material. This can be useful, for example, to increase abrasive material utilization efficiency and to decrease abrasive material disposal costs. These and/or other benefits may be realized both in the context of low pressure abrasive waterjet systems and in the context of high pressure abrasive waterjet systems.

A focusing tube is configured to focus a high-pressure liquid jet containing abrasive particles. The focusing tube has a focusing duct portion and an exit opening for the free discharge of the liquid jet from the focusing duct portion. A center point of the discharge opening coincides with the longitudinal axis of the focusing duct portion. The focusing duct portion is delimited by a liquid-impermeable channel wall, extends from the discharge opening at a focusing taper angle and is tapered toward the discharge opening. The focusing taper angle lies in a range from 0.05° to 1°. This allows the service life of the focusing tube to be increased in a way that is simple in terms of design.

A burr trimming device includes a removing assembly and a directed spraying assembly disposed on a carrier, wherein the directed spraying assembly has a nozzle facing the removing assembly. The directed spraying assembly rapidly freezes objects such as burrs and then the removing assembly removes the hardened objects by coming into rigid contact therewith, thereby ensuring complete removal of the fine flexible burrs.

Disclosed herein are components, systems, and methods of operating an abrasive fluid jet system that recycles and reuses abrasive particles for multiple cycles. The systems and methods include adjusting one or more operating parameters of the abrasive fluid jet system to compensate for a reduction in cutting power of the used abrasives as the used abrasive particles are continuously discharged from the outlet of the cutting head across multiple cycles. The one or more operating parameters include fluid pressure that forms the fluid jet, a cutting speed of the cutting head, and flow rate of abrasive particles, which are changeable while continuing to operate the abrasive fluid jet system. The one or more operating parameters include an orifice size through which a fluid passes to generate the second fluid jet, a mixing tube diameter through which the second abrasive fluid jet passes, and a length of the mixing tube.

The invention provides a machining system (201) comprising: a machining apparatus (202), notably an abrasive waterjet cutting system (203), said machining apparatus being adapted for machining a workpiece (204); a monitoring device (228) adapted for monitoring machining conditions of the machining apparatus (202) and/or of the workpiece, the monitoring device comprising a plurality of sensors, said plurality of sensors comprising a first sensor (237) at a first location and a second sensor (239) at a second location which is distant from the first location. The plurality of sensors comprises a fourth sensor (243) which is formed by an array of microphones (254) arranged on a grid. The plurality of sensors comprises accelerometers, strain gauges and microphones. The invention also provides a monitoring method of a machining system (201) wherein a specific benchmark signature is chosen from a library.