A staggered-teeth diamond saw blade includes a circular steel base and a side wall provided at an outer edge of the steel base. Multiple first diamond cutter heads and multiple second diamond cutter heads are alternately arranged at the side wall through laser brazing; multiple diamond teeth protection cutter heads are uniformly distributed on an external surface of the steel base through high frequency induction brazing; a pre-plating layer is preformed at a welding surface where the side wall is welded with the first diamond cutter heads and the second diamond cutter heads; a pre-plating layer is preformed at a welding surface where the external surface of the steel base is welded with the diamond teeth protection cutter heads. The diamond cutter heads of the present invention are staggered to thicken the thickness thereof while cutting concrete pavement and other materials at high speed.

An abrasive article is disclosed and can include a core comprising a polymer material. The core can include an upper surface, an outer peripheral surface, an upper recessed portion extending into the core from the upper surface and a peripheral recess extending into the outer peripheral surface. The abrasive article can also include a bonded abrasive body disposed within the peripheral recess of the outer peripheral surface of the core and a cover plate having an upper surface. The cover plate can fit into the upper recessed portion of the upper surface the core so that the upper surface of the cover plate is substantially coplanar with the upper surface of the core.

An abrasive article is disclosed and can include a core comprising a polymer material. The core can include an upper surface, an outer peripheral surface, an upper recessed portion extending into the core from the upper surface and a peripheral recess extending into the outer peripheral surface. The abrasive article can also include a bonded abrasive body disposed within the peripheral recess of the outer peripheral surface of the core and a cover plate having an upper surface. The cover plate can fit into the upper recessed portion of the upper surface the core so that the upper surface of the cover plate is substantially coplanar with the upper surface of the core.

A roughing grinding tool has a supporting body and at least one abrasive circle. The supporting body includes an abrasive grain for roughing grinding. The supporting body serves to support the at least one abrasive circle and itself for roughing grinding. The roughing grinding tool is easy to produce and robust and has a high removal capacity in conjunction with a long service life.

Methods of making abrasive articles involve adhering shaped abrasive particles to a reinforcing member according to a predetermined pattern and optionally orientation, and depositing a space-filling binder precursor on the reinforcing member and shaped abrasive particles to provide a filled abrasive preform, disposing another reinforcing member onto the filled abrasive preform, and curing the abrasive article precursor to form the abrasive articles. In some aspects, multiple abrasive preforms are stacked on each other. Bonded abrasive wheels preparable according to the methods are also disclosed.

Methods of making abrasive articles involve adhering shaped abrasive particles to a reinforcing member according to a predetermined pattern and optionally orientation, and depositing a space-filling binder precursor on the reinforcing member and shaped abrasive particles to provide a filled abrasive preform, disposing another reinforcing member onto the filled abrasive preform, and curing the abrasive article precursor to form the abrasive articles. In some aspects, multiple abrasive preforms are stacked on each other. Bonded abrasive wheels preparable according to the methods are also disclosed.

Abrasive preforms include a frame having first and second opposed parallel major surfaces. The first major surface has a plurality of first cavities formed therein. The second major surface optionally has a plurality of second cavities formed therein. The frame comprises a binder precursor material. Abrasive particles are disposed in at least a portion of the plurality of first cavities and optional plurality of second cavities. Methods of making abrasive articles using the abrasive preforms and bonded abrasive articles preparable thereby are also disclosed.

Abrasive preforms include a frame having first and second opposed parallel major surfaces. The first major surface has a plurality of first cavities formed therein. The second major surface optionally has a plurality of second cavities formed therein. The frame comprises a binder precursor material. Abrasive particles are disposed in at least a portion of the plurality of first cavities and optional plurality of second cavities. Methods of making abrasive articles using the abrasive preforms and bonded abrasive articles preparable thereby are also disclosed.

A method of making an abrasive article comprises urging a malleable thermosetting melt-flowable composition through openings extending through a porous abrasive member to form an abrasive article precursor; which is heated to form the abrasive article. Multiple abrasive articles may be stacked prior to heating. Methods can be used to fabricate abrasive articles such as grinding wheels and cut-off wheels.

A method of making an abrasive article comprises urging a malleable thermosetting melt-flowable composition through openings extending through a porous abrasive member to form an abrasive article precursor; which is heated to form the abrasive article. Multiple abrasive articles may be stacked prior to heating. Methods can be used to fabricate abrasive articles such as grinding wheels and cut-off wheels.