A grinding wheel tool for microgroove processing and a method for fabricating a microgroove, including a grinding wheel tool body. The grinding wheel tool body is formed by sequentially stacking a plurality of grinding wheel sheets along a thickness direction of each of the plurality of grinding wheel sheet, and the initial diameters of the individual grinding wheel sheets are the same. The outer edge circumference of each grinding wheel sheet is different due to notches, the grinding wheel sheet with a large outer edge circumference wears slowly; the grinding wheel sheet with small outer edge circumference wears fast. For the grinding process of microgrooves of the same depth, the processing end face of the grinding wheel tool body will eventually form a stable contour shape, and the outer edge circumference of each grinding wheel sheet can be adjusted by notches to form different contour shapes.

A method of manufacturing a rotary abrasive machining tool, the rotary abrasive machining tool including a hub and a plurality of abrasive segments mounted to the hub, the method including the steps of: mounting each abrasive segment on the hub; machining an abrading edge on each abrasive segment while the abrasive segment is mounted on the hub.

A sharpening device for cost-effectively sharpening dulled saw blades and a method of making and using the same is provided. The sharpening device may form a tooth-like configuration adapted to rotatably grind and sharpen a saw-teeth configuration into a saw blade. The tooth-like configuration may be provided by a plurality of grinding discs and spaces alternatively stacked in a stacked configuration along an arbor that can engage a hand-held power tool. The stack configuration may be retained on the arbor through various stop mechanisms, such as a built-up section or a collar with a set screw. To prevent the stacked configuration from spinning on the arbor from torque transmission, a key way design utilizing a groove cut along the arbor and a complementary arbor hole notch may be employed. Alternatively, the arbor hole may have a shape that matches and mates with the shape of the arbor.

A roller assembly for a rotary dresser comprise a plurality of axial segments which may be in the form of discs, each disc provided with an abrasive, radially outer surface. The discs are secured in axial alignment, each in a preconfigured rotational orientation. The disc assembly has a centrally arranged aperture for receiving a rotor shaft. The abrasive surface of the assembly can be accurately presented as an array of uniformly shaped abrasive units in a predefined pattern.

A rotary abrasive machining tool (101) is shown. The tool comprises a hub (103) having plurality of axially-oriented radial slots in the outer circumference thereof, and plurality of abrasive segments each of which is located in a respective slot in the hub and which form an abrading surface (102). The abrasive segments comprise a tab for location in a slot in the hub, and an abrading edge defining a plurality of abrasive elements.

A synthetic grindstone for performing a surface processing includes abrasive grains with an abrasive grain proportion (Vg) higher than 0 vol. % and equal to or lower than 40 vol. %, includes a nonwoven-fabric binder with a binder proportion (Vb) equal to or higher than 35 vol. % and lower than 90 vol. %. The synthetic grindstone has a porosity (Vp) higher than 10 vol. % and equal to or lower than 55 vol. %.

A grinding wheel assembly is disclosed and includes an arbor in which a pull stud may be installed. Further, the arbor can include a head assembly that includes a mounting plate, a cover plate, and an abrasive body disposed there between. The abrasive is removably engaged with the mounting plate and the cover plate.

There is described a grinding wheel (1), particularly for grinding operations carried out on sheets of glass (2), ceramic material or similar materials, comprising a disc-shaped support with abrasive material arranged on the circumferential profile of the support, and an opposing central hole (3) for attachment to a drive shaft (4) of the grinding wheel. The disc-shaped support comprises a pair of opposed disc-shaped grinding wheel bodies (5, 6) coupled in a facing position so as to define together the abrasive grinding surface (5c, 6c) along the circumferential profile, and each of the disc-shaped bodies (5, 6) has a predetermined resilience such that the disc-shaped bodies (5, 6) can be flexed away from each other in the zone of contact with the component being ground, for the purpose of consequently applying pressure to the component in the grinding operation.

A tool blank (30) for a cutting tool (1), such as an end mill, drill or engraving tool, includes a tool shank (2) configured to be received in a rotating tool holder of a processing machine, and a cutting head blank (3) fixedly connected to the tool shank (2). The cutting head blank (3) includes multiple cutting head blank elements (5) fixedly connected to each other, preferably soldered to each other, and made of a high hardness material such as polycrystalline diamond. A cutting tool (1), such as an end mill, drill or engraving tool, has at least one tool cutting edge (15) that is defined on such a tool blank (30) and extends over multiple cutting head blank elements (5) that are fixedly connected to one another.

A sharpening device for cost-effectively sharpening dulled saw blades and a method of making and using the same is provided. The sharpening device may form a tooth-like configuration adapted to rotatably grind and sharpen a saw-teeth configuration into a saw blade. The tooth-like configuration may be provided by a plurality of grinding discs and spaces alternatively stacked in a stacked configuration along an arbor that can engage a hand-held power tool. The stack configuration may be retained on the arbor through various stop mechanisms, such as a built-up section or a collar with a set screw. To prevent the stacked configuration from spinning on the arbor from torque transmission, a key way design utilizing a groove cut along the arbor and a complementary arbor hole notch may be employed. Alternatively, the arbor hole may have a shape that matches and mates with the shape of the arbor.