Various embodiments disclosed relate to an abrasive sheet. The abrasive sheet includes a first layer including an abrasive major surface and an opposite second layer defining a second major surface. The second major surface includes a plurality of protrusions extending outwardly from the second major surface. The protrusions include a first polymer component having at least one of a Shore A hardness ranging from about 5 to about 100 and a Shore D hardness ranging from about 1 to about 70. The first layer and the second layer are directly joined to each other.

A coated abrasive article including a body having a backing including a spunlace polyester-based material and a saturant contained in the spunlace polyester-based material, the saturant including a material selected from the group of phenolic resin, acrylic, urea resin, and a combination thereof, and an abrasive layer overlying the backing including abrasive particles.

An abrasive article comprises abrasive particles adhered to a substrate by a binder material comprising an at least partially cured resole phenolic resin and an aliphatic tack modifier. The amount of resole phenolic resin comprises from 60 to 98 weight percent of the combined weight of the resole phenolic resin and the aliphatic tack modifier. A method of making the abrasive article is also disclosed.

A process for mechanically anchoring a shaped particle on a fibrous substrate, the process comprising steps of: providing a fibrous substrate comprising at least one fibrous layer; depositing the particle onto the surface of at least 1 fibrous layer of the substrate; and vibrating the substrate.

The invention relates to obtaining an abrasive product comprising a surface with multiple abrasive zones supported by a backing layer. The abrasive zone are surrounded by interconnected channel portions comprising first channel portions with a first transverse dimension td1 and second channel portions with a second transverse dimension td2 larger than the first transverse dimension td1.

A method for producing a coated abrasive includes producing or providing an intermediate abrasive product that comprises a substrate, a plurality of abrasive grains that are bonded to the substrate, and at least one layer of an uncured size coat that at least partially covers the abrasive grains with the uppermost size coat being uncured. The method further includes applying at least one grinding additive to the uppermost, uncured size coat with the grinding additive applied to the size coat in dry form. The method also includes curing the uppermost size coat. A coated abrasive is produced by the method and the coated abrasive is used to process a surface.

The present invention relates to a coated abrasive article containing abrasive agglomerates based on target cores that provide an extended surface. Target cores are defined as geometric shapes, e.g., spherical, rectangular, tetrahedral, conical, cylindrical, pyramidal or combinations and mixtures thereof. The preferred cores are porous structures with their own abrasive capacity as a grinding aid element. They are bonded on substrates, e.g., textile fabrics, plastic films, saturated or no treated papers, vulcanized fibers, non-wovens and mixtures thereof to produce extended surfaces on which are deposited the working abrasive particles, e.g., aluminum oxide, silicon carbide, zirconia alumina, ceramic aluminum oxide and mixtures thereof, through an electrostatic field to improve performance capabilities. The electrostatic field promotes orientation of the deposited grains around the cores with exposed sharp edges over the extended area, causing as a secondary effect the compacting of the abrasive grains. The abrasive grains are agglomerated in situ via nucleation of the surface of the target cores during the coated abrasive manufacturing process. Incorporation of the abrasive particles on the interstices between target cores also produces increased life of the coated abrasive article. The invention includes the method of manufacturing the abrasive article by forming the agglomerated particles in situ during the manufacturing process.

Abrasive articles and associated methods are shown that include one or more camouflaging layers that can be applied to a portion of the abrasive article. The one or more camouflaging layers can be applied over the size coat layer as a discontinuous colored layer covering a portion of the size coat layer. In an example, the camouflaging layer can be applied as a repeating pattern of one or more colors on the abrasive article. In an example, the camouflaging layer can be applied randomly to the abrasive article. The discontinuous layer can have a color markedly different than a color of the size coat layer and can be used to mask or minimize an appearance of particle imperfections or voids on the abrasive article. The discontinuous layer can be applicable to coated and non-woven abrasive articles in the form of sheets, discs, belts, pads, or rolls.

A fixed abrasive article including a blend of abrasive particles having a first type of shaped abrasive particle comprising a first height (h1), a second type of shaped abrasive particle comprising a second height (h2) less than the first height, where the blend of abrasive particles includes a first content of the first type of shaped abrasive particles and a second content of the second type of shaped abrasive particle, and the first content is different as compared to the second content.

A method for producing a coated abrasive includes producing or providing an intermediate abrasive product that comprises a substrate, a plurality of abrasive grains that are bonded to the substrate, and at least one layer of an uncured size coat that at least partially covers the abrasive grains with the uppermost size coat being uncured. The method further includes applying at least one grinding additive to the uppermost, uncured size coat with the grinding additive applied to the size coat in dry form. The method also includes curing the uppermost size coat. A coated abrasive is produced by the method and the coated abrasive is used to process a surface.