B24D11/005

ABRASIVE ARTICLE INCLUDING FLEXIBLE WEB
20210379732 · 2021-12-09 ·

Various embodiments disclosed relate to an abrasive article. The abrasive article includes a fibrous web comprising a plurality high-heat resistant fibers. The fibrous web further includes a plurality of shaped abrasive particles attached to the fibrous web.

Nonwoven abrasive articles having electrostatically-oriented abrasive particles and methods of making same

Abrasive articles including a nonwoven fibrous substrate having a plurality of fibers, and a multiplicity of shaped abrasive particles, each shaped abrasive particle adhered to a corresponding fiber, each shaped abrasive particle having a length (L) and a width (W) determined in a direction substantially orthogonal to the length, the ratio of the length to the width defining an aspect ratio (L/W) of at least 1.1, each abrasive particle is oriented relative to its corresponding fiber, and more than 50% of the abrasive particles are oriented with respect to their corresponding fiber such that the abrasive particle length extends generally outwardly away from a surface of the corresponding fiber as determined visually using the Orientation Test. The shaped abrasive particles may have the geometric shape of a polygonal prism having two faces and at least three sides thereon. Methods of making the abrasive articles are also disclosed.

Abrasive article and method of grinding

An abrasive article includes a backing, abrasive particles secured to the backing, and a size coat provided over the abrasive particles, the size coat comprises a binder resin, at least one filler material and at least one lubricant material having a melting temperature of at least about 200 degrees F. A method of grinding aluminum using such an abrasive article is also described.

Method of making a coated abrasive article

A method of making a coated abrasive article includes at least four steps. In step a), a web is provided comprising a backing having a make layer precursor disposed thereon. The web moves along a web path in a downweb direction, and the web has a crossweb direction that is perpendicular to the downweb direction. The make layer precursor comprises a first curable binder precursor; In step b) an applied magnetic field is provided. In step c), a mixture of magnetizable non-magnetizable particles is passed through the applied magnetic field and onto the make layer precursor such that the magnetizable and non-magnetizable particles are predominantly deposited onto the web in a drop zone according to a predetermined order. At least one of the magnetizable particles or the non-magnetizable particles comprises abrasive particles. In step d), the make layer precursor is at least partially cured to provide a make layer.

ABRASIVE PRODUCT AND METHOD FOR MANUFACTURING ABRASIVE PRODUCT
20230249317 · 2023-08-10 · ·

An abrasive product has a flexible abrasive area for abrading surfaces to be abraded and comprises: a fabric; a plurality of flexible loops protruding from the fabric towards the flexible abrasive area, wherein each loop is formed by a pair of bottom-half arcs, a pair of legs and a head, wherein the pair of legs connects the pair of bottom-half arcs with the head, the bottom-half arcs of the loops are interlaced in rows in the fabric and form rows of interlaced bottom-half arcs, wherein the legs and heads protrude from the fabric, the heads of the loops are interconnected with one another at a distance to the fabric such that the flexible abrasive area is at a distance to the fabric, and the heads of the loops are at least partially provided with abrasive particles and form the flexible abrasive area.

COATED ABRASIVE ARTICLES AND METHODS OF MAKING COATED ABRASIVE ARTICLES

A coated abrasive article comprises a backing having first and second opposed major surfaces. A make layer is bonded to the first major surface. Agglomerate grinding aid particles are directly bonded to the make layer. At least a portion of the agglomerate grinding aid particles comprise grinding aid particles retained in a binder, and are arranged according to an open predetermined pattern. Abrasive particles are directly bonded to the make layer in spaces between the agglomerate grinding aid particles. A size layer is directly bonded to the make layer, agglomerate grinding aid particles, and abrasive particles. A method of making a coated abrasive article, in which the agglomerate grinding aid particles are deposited onto a curable make layer precursor prior to depositing abrasive particles onto the curable make layer precursor in spaces between the agglomerate grinding aid particles is also disclosed.

COATED ABRASIVE ARTICLE AND METHOD OF MAKING THE SAME

A coated abrasive article comprises a backing having first and second opposed major surfaces, a make layer disposed on at least a portion of the first major surface and bonding abrasive particles to the backing, a size layer overlaid on at least a portion of the make layer and the abrasive particles, and a supersize layer disposed on the size layer. The supersize layer comprises an at least partially cured water-based epoxy resin and an organic polymeric rheology modifier, and wherein the amount of the at least partially cured epoxy resin comprises from 75 to 99.99 weight percent of the combined weight of the at least partially cured epoxy resin and the organic polymeric rheology modifier. A method of making the coated abrasive article is also disclosed.

Porous polishing pad and process for producing the same all fees

Embodiments relate to a porous polishing pad for use in a chemical mechanical planarization (CMP) process of semiconductors and a process for preparing the same. According to the embodiments, the size and distribution of the plurality of pores contained in the porous polishing pad can be adjusted in light of the volume thereof. Thus, the plurality of pores have an apparent volume-weighted average pore diameter in a specific range, thereby providing a porous polishing pad that is excellent in such physical properties as polishing rate and the like.

COATED ABRASIVES HAVING AN IMPROVED SUPERSIZE COATING
20230278169 · 2023-09-07 ·

Systems and methods include providing a coated abrasive article with an enhanced anti-loading composition in a supersize coat. The anti-loading composition includes a mixture of a metal stearate, at least one performance component, and a polymeric binder composition.

MESH ABRASIVE AND METHOD OF MAKING THE SAME
20230347474 · 2023-11-02 ·

A method of making a mesh abrasive product comprises sequentially: 1) providing a production tool having a mold surface defining a plurality of shaped cavities and filling at least some of the shaped cavities with an abrasive composite precursor slurry, wherein the abrasive composite precursor slurry comprises abrasive particles dispersed within a curable binder precursor; 2) contacting the mold surface with an open mesh backing comprising interwoven threads defining openings, and having first and second opposed major sides; 3) ultrasonically vibrating the abrasive composite precursor slurry; 4) curing the curable binder precursor by exposing it to sufficient actinic electromagnetic radiation to provide isolated shaped abrasive composites contacting and secured to the first major side of the open mesh backing; and 5) separating the mesh abrasive product from the production tool. An open mesh abrasive product preparable by the method is also disclosed.