Patent classifications
B25B21/026
Impact tool
An impact tool includes a second spring with restricted free movement. The impact tool includes a motor, a spindle rotatable with a rotational force generated by the motor, a hammer supported by the spindle in a manner movable in a front-rear direction and in a rotation direction, an anvil to be struck by the hammer in the rotation direction, a first spring constantly urging the hammer forward, a second spring that urges, forward, the hammer moving backward from a reference position, a hammer case accommodating the hammer, the first spring, and the second spring, and a movement restrictor that restricts movement of the second spring in an internal space of the hammer case.
IMPACT TOOLS AND CONTROL MODES
An impact power tool includes a housing, a motor, a controller, an output member configured to be rotated when the motor is energized, and an impact mechanism configured to rotationally drive the output member. The impact mechanism is configured to selectively apply rotational impacts to the output member when a torque on the output member exceeds a torque threshold. The controller is configured to control the motor during a first phase of operation with open loop control and a baseline conduction band and advance angle setting when a sensed tool operation parameter is one of above or below a threshold value. The controller is configured to control the motor during a second phase of operation with closed speed loop control and an increased conduction band and advance angle setting when the sensed tool operation parameter is the other of above or below the threshold value.
IMPACT TOOLS AND CONTROL MODES
An impact power tool includes a housing, a motor, a controller, an impact mechanism configured to be driven by the motor, and an output spindle configured to receive rotational impacts from the impact mechanism to rotate the output spindle. The controller is configured to detect a first impact of the rotational impacts or to detect when the motor speed drops below a speed threshold value. The controller is configured to control the motor to have a first non-zero target rotational speed using closed loop control for a predetermined time period after the first impact is detected or when the motor speed dropping below the speed threshold value is detected. The controller is configured to control the motor to have a second non-zero target rotational speed using the closed loop control after the predetermined time period. The first non-zero target rotational speed is less than the second non-zero target rotational speed.
ELECTRIC POWER TOOL
An electric power tool includes: a driving shaft that is rotated by a motor; an output shaft on which a front-end tool is attachable; and a torque transmission mechanism that transmits a torque produced by the rotation of the driving shaft to the output shaft. The torque transmission mechanism includes a magnet coupling including a driving magnet member coupled to a side of the driving shaft and a driven magnet member coupled to a side of the output shaft, and the driving magnet member and the driven magnet member are provided such that respective magnetic surfaces face each other, S-poles and N-poles being alternately arranged on each of the magnetic surfaces.
IMPULSE DRIVER
A power tool includes a housing, a motor positioned within the housing, and an impulse assembly coupled to the motor to receive torque therefrom. The impulse assembly includes a cylinder at least partially forming a chamber containing a hydraulic fluid, an anvil positioned at least partially within the chamber, and a hammer positioned at least partially within the chamber. The hammer includes a first side facing the anvil and a second side opposite the first side. The impulse assembly further includes a biasing member biasing the hammer towards the anvil, and a valve movable between a first position that permits a first fluid flow rate of the hydraulic fluid in the chamber from the second side to the first side, and a second position that permits a second fluid flow rate of the hydraulic fluid in the chamber from the first side to the second side.
Power tool having hammer mechanism
A power tool, such as a hammer driver-drill (1), includes a spindle (26) that is axially and rotatable supported inside a metal gear case (41). A first cam (83) is affixed to the spindle so as to rotate therewith and is housed in the gear case (41). A second cam (84) is disposed around spindle such that it is rotatable separately with respect to the spindle and can be brought into contact with the first cam. Hammer-switching levers (95) are movable relative to the gear case between an advanced position, at which rotation of the second cam is restricted (blocked), and a retracted position, at which the rotational restriction on the second cam is released. Receiving members (89) are respectively interposed between the gear case and the hammer-switching levers and are configured to absorb vibration generated when a hammering operation is being performed using the power tool.
TORQUE STICK FOR A ROTARY IMPACT TOOL
A rotary impact tool including a motor having a motor shaft that produces a rotational output to drive a gear assembly and a drive assembly driven by the gear assembly. The drive assembly including a hammer coupled to the motor shaft and an anvil configured to receive an impact from the hammer. The rotary impact tool includes a torque stick coupled to the anvil and configured to limit the amount of deliverable torque to a workpiece in accordance with a torsional stiffness of the torque stick, a position sensor to detect angular displacement of the anvil, and a controller in electrical communication with the position sensor. The controller calculates torque delivered to the workpiece from the impact by multiplying the torsional stiffness of the torque stick and the signal from the position sensor, and control the motor based on the torque delivered to the workpiece.
IMPULSE DRIVER
A power tool includes a housing, a motor positioned within the housing, and an impulse assembly coupled to the motor to receive torque therefrom. The impulse assembly including a cylinder at least partially forming a chamber containing a hydraulic fluid, an anvil positioned at least partially within the chamber, and a hammer positioned at least partially within the chamber and engageable with the anvil for transferring rotational impacts to the anvil. The hammer includes a surface facing the anvil, a first through hole formed in the surface and a second through hole formed in the surface. The impulse assembly further includes a biasing member biasing the hammer towards the anvil. The flow of the hydraulic fluid through the first through hole varies as the hammer translates away from the anvil.
Rotary power tool including transmission housing bushing
A rotary power tool comprises a drive mechanism including an electric motor and a transmission, a housing enclosing at least a portion of the drive mechanism, a spindle rotatable in response to receiving torque from the drive mechanism, a first ratchet coupled for co-rotation with the spindle, a second ratchet rotationally fixed to the housing, a sleeve bushing on an interior of the housing, and a bearing arranged between the spindle and the sleeve bushing and rotatably supporting the spindle. The bearing has an outer race. The spindle is movable relative to the housing in response to contact with a workpiece, causing the first and second ratchets to engage and the spindle to reciprocate while rotating. The outer race of the bearing moves along the sleeve bushing during reciprocation of the spindle when the first ratchet and second ratchet are engaged.
IMPACT TOOL AND ELECTRIC MOTOR
An electric motor includes a rotor assembly, a stator assembly, a printed circuit board, and a solder cup. The stator assembly includes a lamination stack defining teeth, coils supported about the teeth, and a conductive terminal electrically connected to at least one coil. The conductive terminal includes a lead portion. The printed circuit board is coupled to the stator assembly and includes opposed first and second sides, and a through hole extending through the printed circuit board and receiving the lead portion. The printed circuit board further includes a solder pad surrounding the through hole on at least one of the first side or the second side. The solder cup is supported on the lead portion between the printed circuit board and the stator assembly, and includes a wide end facing toward the printed circuit board, and a narrow end opposite the wide end.