An impact tool includes a motor, an output block, a hammer, and a magnetostrictive sensor. The magnetostrictive sensor includes a magnetostrictive member and a coil portion covering the magnetostrictive member. The output block includes a claw block and a body block. The claw block includes an anvil claw, against which a hammer claw collides. The claw block has been subjected to quenching treatment. The body block includes a thermally sprayed portion and is coupled to the claw block. The thermally sprayed portion includes, on a surface thereof, the magnetostrictive member made of a magnetostrictive material.

An impact driver includes a motor, a spindle, a hammer externally and coaxially mounted on the spindle to receive rotation of the spindle and move relative to the spindle in an axial direction, an anvil in front of the hammer and coaxial with the spindle to be struck by the hammer in a rotation direction, and a hammer case accommodating the spindle, the hammer, and the anvil, allowing a front end of the anvil to protrude frontward from the hammer case, and filled with grease. The spindle includes a grease supply path located in the spindle and open in a sliding surface of the spindle on which the hammer slides to allow grease to be supplied to the sliding surface, and an accelerator in the spindle to accelerate a flow of the grease onto the sliding surface along the grease supply path in response to rotation of the motor.

A control method includes two operating modes carried out in response to a position of a selector switch. The first operating mode provides: carrying out first impacts of the hammer onto the anvil; detecting the event of an impact of the hammer onto the anvil with an impact sensor; detecting an angular position of the anvil with an angle sensor; estimating an individual impact angle of the anvil due to the last detected impact, based on the angular position of the anvil before the last detected impact and the angular position of the anvil after the last detected impact, and comparing the individual impact angle with an individual impact setpoint angle. The first operating mode is ended when the individual impact angle drops below an individual impact setpoint angle. The second operating mode provides: detecting the angular position of the anvil with the angle sensor as the initial position; carrying out second impacts of the hammer onto the anvil; and detecting a relative rotation angle of the anvil with respect to the initial position during the second impacts. The second operating mode is ended when the relative rotation angle exceeds a standard angle.

Position sensing related to a component within a power tool. The component within the power tool is, for example, a hammer of an impact mechanism and can include one or more sensible features that allow a controller of the power tool to precisely determine the position, speed, and acceleration of the component. One or more sensors can be used to determine the rotational position of the hammer and the axial position of the hammer. The rotational position of the hammer can then be used to calculate, for example, rotational speed and acceleration of the hammer. With precise determinations of the rotational and axial position of the hammer, the controller of the power tool is able to precisely time the impact between the hammer and the anvil to optimize the impact between the hammer and the anvil (e.g., to maximize energy transfer between the hammer and the anvil).

A reducer appropriately selects from three or more variable speeds to match multiple operational modes. An impact driver includes a motor, a reducer that reduces rotation from the motor to select from three or more variable speeds, a plurality of actuators to be actuated by the rotation reduced by the reducer, and a switcher that selects, from the plurality of actuators, a specific actuator to be actuated in a predetermined operational mode. The switcher causes the reducer to cooperate with the selected specific actuator and actuates the reducer at a predetermined variable speed of the three of more variable speeds corresponding to the predetermined operational mode of the selected specific actuator.

An electric motor includes a rotor assembly, a stator assembly, a printed circuit board, and a solder cup. The stator assembly includes a lamination stack defining teeth, coils supported about the teeth, and a conductive terminal electrically connected to at least one coil. The conductive terminal includes a lead portion. The printed circuit board is coupled to the stator assembly and includes opposed first and second sides, and a through hole extending through the printed circuit board and receiving the lead portion. The printed circuit board further includes a solder pad surrounding the through hole on at least one of the first side or the second side. The solder cup is supported on the lead portion between the printed circuit board and the stator assembly, and includes a wide end facing toward the printed circuit board, and a narrow end opposite the wide end.

An impact tool includes a hammer that is rotated by a motor and energized toward a front side from a spindle by a cam mechanism and a spring, and an anvil that is struck by the hammer. The hammer includes a main body part, and claw parts extending forward from the main body part, and tapered surfaces are formed such that an inner diameter side end of each of the claw parts of the main body part is located on the front side relative to an outer diameter side end of the claw part. The tapered surfaces are formed, on an outer peripheral side of a front facing surface of the hammer, in such a shape that the tapered surfaces recede as separating in a radial direction from a rotation axis.

A power tool comprises a housing, a motor assembly and an impact assembly configured to be driven by the motor assembly. The impact assembly comprises a hammer defining a hammer chamber therein and an anvil at least partially disposed in the hammer chamber and configured to rotationally drive an output shaft. The anvil comprises a body portion, an anvil chamber defined therein, and a reciprocating member configured to selectively move radially outwardly relative to the body portion to be selectively impacted by an impact member of the hammer so that the hammer selectively imparts rotational movement to the anvil. The anvil includes an active valve configured to control discharge of fluid from an anvil chamber to the hammer chamber. The active value variably opens based on variance of one or more physical characteristics of the fluid (e.g., at least one of volume, temperature, pressure, or viscosity of the fluid).

To reduce size increase, an impact tool includes a motor, a spindle located frontward from the motor, rotatable by the motor, and having a support hole extending rearward from a front end of the spindle, a hammer supported by the spindle, a ball between the spindle and the hammer, and an anvil received in the support hole and strikable by the hammer in a rotation direction. The anvil has a rear end located rearward from the ball.

To reduce size increase, an impact tool includes a motor, a spindle located frontward from the motor and rotatable by the motor, an inner hammer supported by the spindle, an outer hammer surrounding the inner hammer and rotatable together with the inner hammer, an anvil strikable by the inner hammer in a rotation direction, a hammer case accommodating the inner hammer and the outer hammer, and a bearing held in the hammer case and supporting the outer hammer in a rotatable manner.