A brushless direct-current motor is provided includes an inner stator and an outer rotor. The rotor includes a rotor core disposed around the stator, an inner annular member mounted on a rotor shaft, and a plurality of radial blades extending angularly from the rotor core to the inner annular member forming a fan. A first end cap is provided including a radial back plate proximate the fan and a center opening in the radial back plate through which the rotor shaft extends. A second end cap is provided including a main body disposed adjacent the stator opposite the fan. The radial back plate of the first end cap includes at least one sloped surface forming at least one air gap such that the airflow generated by the fan is centrifugally guided within the first end cap by the sloped surface and caused to exit through the air gap.

A percussion tool is used for performing a chiseling operation on a workpiece with a chisel. The percussion tool comprises a housing including a cylinder portion, a tool holder coupled to the cylinder portion for holding the chisel, and a percussion mechanism including a striker supported for reciprocation in the cylinder portion. The percussion mechanism is configured to impart repeated axial impacts to the chisel with the striker. The percussion tool further comprises a flange between the cylinder portion and the tool holder. Movement of the chisel within the tool holder toward the percussion mechanism is stopped by the flange.

A range of power tools each includes motor and transmission housings with an electric motor and a transmission mechanism mounted respectively therein, with the transmission mechanism using the rotary output of the motor to drive a cutting tool. An intermediate housing is sandwiched between the motor and transmission housings. Each of the motor housings is the same in shape, and the length of the electric motors in each of the power tool is different to the length of the electric motors in the other power tools in the range. The transmission housing is positioned differently relative to the motor housing in each power tool to accommodate the difference in length in the electric motor in that power tool, the shape of the intermediate housing in each power tool varying relative to the other intermediate housings to accommodate the difference positions of the transmission housings relative to the motor housings.

A dust collecting system includes a power tool and a dust collector. The power tool includes at least one battery-mounting part, a first motor, a driving mechanism and a body housing. The at least one battery-mounting part is each configured to removably receive a battery. The first motor is configured to operate with electric power supplied from the battery. The driving mechanism is configured to drive the tool accessory by power of the first motor. The body housing houses the first motor and the driving mechanism. The dust collecting system includes a control device configured to control operation of at least one of the power tool and the dust collector according to a state of the whole dust collecting system.

A dust collecting system includes a power tool configured to perform processing operation on a workpiece by driving a tool accessory and a dust collector configured to collect dust generated by the processing operation. The power tool includes a first motor, a driving mechanism, a body housing, a first detecting device, an operation member and a second detecting device. The first detecting device is configured to detect an operation of pressing the tool accessory against the workpiece. The operation member is configured to be externally operated by a user. The second detecting device is configured to detect an operation of the operation member. The dust collector includes a second motor and a fan. The dust collecting system includes a first control device configured to control driving of the second motor based on detection results of the first detecting device and the second detecting device.

A power tool, such as a rotary hammer or hammer drill, includes a first housing that contains a motor and a drive mechanism for linearly reciprocally driving a tool accessory, and a second housing that includes a handle, a first portion and a second portion. At least one elastic element connects the first and second housings such that the handle is biased away from the first housing. A first set of sliding contact surfaces is defined on or connected to the first housing and the first portion of the second housing. A second set of sliding contact surfaces is defined on or connected to the first housing and the second portion of the second housing. The first and second sets of sliding contact surfaces are located on opposite sides of the motor such that the rotational axis of the motor intersects the first and second sets of sliding contact surfaces.

Provided is a power tool whereby reduction is made for time-consuming effort and cost required in trouble, inspection and so forth related to a motor. A hammer drill, which is an example of a power tool, includes a plurality of coils, an insulator holding the plurality of coils, a terminal unit that is electrically connected to the plurality of coils and is attached to the insulator, a rotor that is rotatable with respect to the insulator, and a sensor board that detects rotation of the rotor and is attached to the terminal unit. The sensor board is detachable from the terminal unit, while the terminal unit is attached to the insulator.

Provided is an electric tool with which work efficiency can be improved. A controller of an electric tool can execute: a first control, whereby during a non-operating state after a motor has started up and before a tip tool is set to be in an operating state, the motor is driven at a slow idling rotation speed, and when the tip tool is set to be in the operating state, the motor is driven at a normal rotation speed which is higher than the slow idling rotation speed; and a second control, whereby in a case where a trigger switch has been turned off in a state where the motor is being driven at the normal rotation speed and the trigger switch is thereafter turned on again under a prescribed condition, the motor is driven at the normal rotation speed regardless of the state of the tip tool.

A hammer drill is provided with a hammer mechanism that includes a cylinder having a central axis, a ram having a radial recess slidably mounted within the cylinder, a piston slidably mounted within the cylinder, and a ram catcher. The ram catcher includes a first ring and a second ring surrounding the central axis and forming a groove therebetween, the second ring being located between the first ring and the end of the cylinder. An O-ring that is resiliently-deformable is mounted within the groove and includes an inner side projecting inwardly towards the central axis. When the ram is in a working position, the O-ring is located forward of the ram. When the ram is in a forward position, the O-ring is located in-line with the radial recess of the ram.

A hydraulic, pneumatic, gasoline, diesel, or electric tool may include a spindle that is adapted for rotational movement. A swing arm may be coupled to the spindle such that rotational motion of the spindle is transferred to the swing arm. The swing arm makes contact with a piston such that the rotational motion causes the piston to move along a linear path. The piston may interact with an energy storage medium when the swing arm moves the piston in the first direction, causing energy to be stored in the energy storage medium. As the swing arm continues to rotate, the swing arm may lose contact with the piston, thus allowing the energy storage medium to urge the piston in a second direction opposite the first direction to strike an anvil. The swing arm may be a multiple roller swing arm. The energy storage medium may be a compound spring assembly.