A portable programmable machine enhances efficiency and ergonomics associated with conducting otherwise manual operations within confined spaces. A main body supports a programmable telescoping arm configured to extend through an access port to reach a confined space. The arm includes an articulating wrist for holding and manipulating tools for autonomously processing work parts. The machine can also act semi-autonomously to accommodate interventions of an operator for overriding and fine-tuning interaction of a tool with a work part for proper processing of the part. The arm communicates with a computer in the main body for processing numerical data, and the operator may use a reference camera to fine tune any particular process. The machine incorporates multiple processing functions, for example collar swaging, nut running, cleaning, and/or application of sealants, all through an aircraft wing access port. The main body has lockable wheels for securing the main body near the access port.

Methods and systems for installing a plug into an aperture of an article are provided, such as drain hole in an electrocoated vehicle floor pan. A robot system used herein includes a robot and a tool, where the tool includes a plug reservoir, a sensor, and an actuator. The sensor is configured to detect the aperture of the article and the actuator is configured to place one of the plugs from the plug reservoir into the aperture. The robot system can include a tool change nest, where the plug reservoir can be received with the tool change nest and the removed from a remainder of the tool. Quick change of plug reservoirs using the present technology improves operation speed and use of one or more tool change nests can reload and/or reconfigure the robot system for plugging various apertures with minimized input or interaction.

A method and apparatus for building a fuselage assembly for an aircraft. A number of fixtures may be drive across a floor to an assembly area to form an assembly fixture. The fuselage assembly may be built on the assembly fixture.

An attachment for an end effector. The attachment may include a clamp and a foot adhesively bonded to an edge of the clamp and having a set of interlocking features that form a mechanical interlock with the clamp.

A portable programmable machine enhances efficiency and ergonomics associated with conducting otherwise manual operations within confined spaces. A main body supports a programmable telescoping arm configured to extend through an access port to reach a confined space. The arm includes an articulating wrist for holding and manipulating tools for autonomously processing work parts. The machine can also act semi-autonomously to accommodate interventions of an operator for overriding and fine-tuning interaction of a tool with a work part for proper processing of the part. The arm communicates with a computer in the main body for processing numerical data, and the operator may use a reference camera to fine tune any particular process. The machine incorporates multiple processing functions, for example collar swaging, nut running, cleaning, and/or application of sealants, all through an aircraft wing access port. The main body has lockable wheels for securing the main body near the access port.

A method and apparatus for positioning an end effector relative to a fuselage assembly. The end effector is positioned relative to an expected reference location for a reference point on the fuselage assembly using data from a first metrology system. After positioning the end effector relative to the expected reference location, an actual reference location for the reference point on the fuselage assembly is identified using data from a second metrology system. The end effector is positioned at an operation location based on the actual reference location identified.

A fluid application device for mechanical fasteners such as rivets, screws, bolts, and similar fasteners, and a robot end effector including such a device as well as a robot being equipped therewith. The fluid application device includes a fluid application element having a curved application surface, wherein the curved application surface includes a channel configured to receive a fluid. A brush is arranged at the curved application surface such that the fluid is able to wet the brush elements. The device further includes a gripping device configured to push a mechanical fastener against the wetted brush elements.

In order to hold a long member without using a fixing jig and without deforming the long member in holding the long member, a long member assembling device is provided with: multiple hand parts for gripping a long member; and arm parts and trunk parts for moving the hand parts to adjust the positions of the hand parts gripping the long member. The hand parts have a configuration such that, when the positions thereof are adjusted by the arm parts and the trunk parts, the hand parts are capable of moving in the longitudinal direction of the long member while gripping the long member.

A method and apparatus for performing an assembly operation. A tool may be macro-positioned relative to an exterior of a fuselage assembly. The tool may be micro-positioned relative to a particular location on the exterior of the fuselage assembly. An end effector is removably associated with an external robotic device associated with an external mobile platform. The tool is removably associated with the end effector. An assembly operation may be performed at the particular location on the panel using the tool.

A method and apparatus for positioning an end effector relative to a fuselage assembly. A configuration of the fuselage assembly may be determined. The end effector may be positioned relative to the fuselage assembly based on the configuration determined. A set of actual reference locations may be identified for a set of reference points on the fuselage assembly. The end effector may be positioned at an operation location based on the set of actual reference locations identified.