Disclosed is a blade unit for a safety razor, comprising a blade housing comprising a plurality of blades having respective cutting edges lying in a shaving plane and being arranged to exert a cutting action when moved across a user's skin; and a guard in front of the cutting edges and a cap to the rear of the cutting edges, the guard including an elongate lubricating strip, and the cap including a convex lubricating pad having a convex skin-contacting surface and a rear edge curved in a single arc shape along its entirety. A skin-contacting surface of the convex lubricating pad is greater than a skin-contacting surface of the elongate lubricating strip, the convex lubricating pad and the elongate lubricating strip together extend along at least 60% of an outer perimeter of the blade unit, and the convex lubricating pad extends along at least 30% of the outer perimeter of the blade unit.

Disclosed is a blade unit for a safety razor comprising a connecting structure for fixing the blade unit to a handle, a blade housing comprising a plurality of blades having cutting edges lying in a shaving plane, and a rear portion next to the plurality of blades, comprising a non-flexible back portion extending parallel to the shaving plane, and a lubricating pad having a flexible portion and a non-flexible portion, the non-flexible portion being arranged on and supported by the non-flexible back portion, the flexible portion extending rearwards from the non-flexible portion beyond the non-flexible back portion to define a rear edge of the rear portion of the blade unit, the flexible portion forming a convex skin-contacting surface when bending away from the shaving plane in use.

A cutting member may include a base portion configured to couple the cutting member to a razor cartridge being formed of a single sheet of material or multiple fixedly connected sheets of material, the base portion defining two opposite broad surfaces and edges connecting the broad surfaces, a first cutting edge portion connected to one edge of the base portion and extending at an angle in a first direction, and a second cutting edge portion connected to the one edge of the base portion and extending at an angle in a second direction different from the first direction.

Methods are provided for the manufacture of razor blades from silicon material. In some implementations, the method includes aligning a mono-crystalline silicon wafer comprising a {100} surface at an angle where {111} planes intersect the {100} surface parallel and perpendicular to the wafer; etching the mono-crystalline silicon wafer to expose an {111} plane and a second plane to provide a blade edge having between about a 20 degree included blade angle and about a 35 degree included blade angle; applying a hard coating on the blade edge; providing a radius of curvature of the blade edge between about 20 nanometers and about 100 nanometers after deposition of the hard coating; applying a soft coating on the blade edge; and removing the razor blade from the mono-crystalline silicon wafer.

A method of assembling an electronic subassembly for a personal care product by providing an adapter having a body with a tapered guide surface. A first circuit board is positioned within the adapter. A flexible portion of the first circuit board extends from one end of the adapter and a rigid end of the first circuit board extends from the other end of the adapter. A housing is provided with a first opening and a second opening and a chamber (between the first and second openings. A second circuit board having an electrical connector into the chamber thru the first opening. The tapered surface of the adapter engages a corresponding tapered guide surface of the housing. The rigid end of the first circuit board is connected to the electrical connector.

A razor cartridge comprising a housing extending longitudinally along a longitudinal axis, wherein the housing comprises a leading longitudinal side, a trailing longitudinal side, and a cutting member mounting portion in-between the leading and trailing longitudinal sides for accommodating a plurality of cutting members; and a plurality of cutting members disposed at least partially in the cutting member mounting portion, wherein each cutting member is arranged between a leading longitudinal side and a trailing longitudinal side of the razor cartridge in a shaving direction of the razor cartridge, wherein one or more of the cutting members comprises a blade support having a blade mounting portion, and a blade attached to the blade mounting portion.

A razor assembly includes a cartridge assembly with a plurality of raised ridges that slide against the surface of a user's skin and offset a distance relative to the surface of the user's skin at which one or more blades cut hair.

A shaving cartridge includes a housing having a top surface, a bottom surface, a front edge, a rear edge, and a pair of side edges extending between the front edge and the rear edge. The housing includes at least one blade having a cutting edge and being disposed between the front edge and the rear edge, and a pair of retainers each having a top portion, a bottom portion, and a portion connecting the top portion to the bottom portion. The retainers extend along the pair of side edges between the front edge of the housing and the rear edge of the housing.

A method of manufacturing a blade carrier assembly. A sheet of metal having a thickness of 0.1 mm to 1 mm is provided. The sheet of metal is cut to form a blade carrier blank having a blade platform and a tab extending from the blade platform. The tab is coined to form a crest. At least one window is cut into the sheet of metal. The blade carrier blank is bent along the at least one window to form an upper portion and a lower portion. A blade is mounted to the lower portion. The blade is clamped by bending the upper portion toward the lower portion until the blade is in contact with both the upper portion and the lower portion.

A razor cartridge comprising three or more substantially parallel cutting members disposed between a leading longitudinal side and a trailing longitudinal side of the razor cartridge in a shaving direction of the razor cartridge. Each of the cutting members comprises a blade support comprising a blade mounting portion disposed on an inner surface of the respective blade support that, in use, faces away from a shaving plane, and a blade attached to the blade mounting portion. The cutting members are disposed to define a plurality of inter-blade spans between cutting edges of the blades. A leading inter-blade span that is closer to the leading longitudinal side of the razor cartridge than a trailing inter-blade span is different to the trailing inter-blade span that is closer to the trailing longitudinal side of the razor cartridge than the leading inter-blade span.