A razor blade substrate having a substrate that includes a blade edge portion having a profiled geometry which is covered by a strengthening coating deposited on the razor blade substrate at least at the blade edge portion. The strengthening coating covering the blade edge tip, having a profiled geometry and having a tapering geometry with two coating sides converge toward a blade edge tip. The strengthening coating includes a strengthening layer made of a titanium- and boron-containing material.

In one aspect, the invention features, in general, a method of assembling a shaving razor cartridge by providing a housing having a primary guard and a secondary cap. A first blade having a cutting edge is mounted to the housing. A second blade having a cutting edge is mounted to the housing. A bridge member having a pair of spaced apart legs is mounted to the housing immediately between the first blade and the second blade. The first blade, the second blade and the bridge member are secured to the housing with at least one clip.

A razor blade has a first and a second portion. The first portion has a cutting edge at an exterior end and is angled relative to the second portion by a bending process. A bent region that can be arcuate is intermediate the first and second portions. The razor blade is manufactured from martensitic stainless steel being mostly iron and having (by weight): 0.40 to 0.60% C; 0.30 to 0.55% Si; 0.70 to 0.90% Mn; 13.0 to 14.0% Cr; 0.50 to 1.0% Mo; and 0.03 to 0.2%, more preferably 0.03-0.1% N.

A method of manufacturing a blade carrier assembly. A sheet of metal having a thickness of 0.1 mm to 1 mm is provided. The sheet of metal is cut to form a blade carrier blank having a blade platform and a tab extending from the blade platform. The tab is coined to form a crest. At least one window is cut into the sheet of metal. The blade carrier blank is bent along the at least one window to form an upper portion and a lower portion. A blade is mounted to the lower portion. The blade is clamped by bending the upper portion toward the lower portion until the blade is in contact with both the upper portion and the lower portion.

A handle for a shaving razor in which the handle comprises a frame and a movable member assembly operably coupled to the frame such that the frame is disposed between the movable member assembly and where the movable member assembly upper and lower portions are configured to move both above and below the frame. The movement can be linear or rotational. The movable member assembly comprises one or more springs.

Disclosed is a blade unit for a safety razor comprising a connecting structure for fixing the blade unit to a handle, a blade housing comprising a plurality of blades having cutting edges lying in a shaving plane, and a rear portion next to the plurality of blades, comprising a non-flexible back portion extending parallel to the shaving plane, and a lubricating pad having a flexible portion and a non-flexible portion, the non-flexible portion being arranged on and supported by the non-flexible back portion, the flexible portion extending rearwards from the non-flexible portion beyond the non-flexible back portion to define a rear edge of the rear portion of the blade unit, the flexible portion forming a convex skin-contacting surface when bending away from the shaving plane in use.

A razor cartridge comprising three or more substantially parallel cutting members disposed between a leading longitudinal side and a trailing longitudinal side of the razor cartridge in a shaving direction of the razor cartridge. Each of the cutting members comprises a blade support comprising a blade mounting portion disposed on an inner surface of the respective blade support that, in use, faces away from a shaving plane, and a blade attached to the blade mounting portion. The cutting members are disposed to define a plurality of inter-blade spans between cutting edges of the blades. A leading inter-blade span that is closer to the leading longitudinal side of the razor cartridge than a trailing inter-blade span is different to the trailing inter-blade span that is closer to the trailing longitudinal side of the razor cartridge than the leading inter-blade span.

A shaving razor cartridge with a housing having a top surface and a bottom surface. A guard is at the front of the housing. A cap is at a rear of the housing. At least one blade is mounted to the housing between the guard and the cap. The housing has a wall defining an opening extending from the top surface to the bottom surface that is configured to receive a portion of a handle. The bottom surface has a handle docking alignment member indicating an intended direction for the handle to be inserted into the opening.

A single-blade razor apparatus and methods for manufacturing the same. A razor apparatus may include a handle and a head pivotably mounted on the handle. The head may include a rear side including an aperture for receiving a single blade, as well as a front side through which a cutting edge of the blade is exposed during use. An upper portion and a lower portion of the head may form the aperture. The lower portion may physically interface with the upper portion so that a front region of the upper portion is physically supported by the lower portion. In a particular implementation, the lower portion may include several protruding latches proximate the front side of the head, which may respectively mate with recesses formed in the upper portion. Alternatively, the latches may be formed in the upper portion and may respectively mate with recesses formed in the lower portion.

A shaving razor cartridge includes a housing and at least one razor blade. The housing extends between front and rear ends. The housing includes a blade support portion and a handle interface portion. The blade support portion is positioned between the front and rear ends. The blade support portion includes a cap and a guard that is spaced from the cap and cooperates with the cap to define a shaving plane. The handle interface portion is positioned between the front and rear ends and includes a front and rear wall. The front and rear walls each include a lower surface and an interior surface. The at least one razor blade is disposed in the blade support portion between the cap and the guard. The lower surfaces cooperate to define a lower opening. The interior surfaces cooperate to at least partially define a handle receptacle that extends to the lower opening.