A rotary cutter system for cutting a web of material being feed into the rotary cutter at a press speed that includes a cutting cylinder, an anvil cylinder and a servo motor. The rotary cutter includes a controller that controls the speed of rotations of the cylinders. Control of the speed of cutting and anvil cylinders allows for the adjustment of the cut length of the material without having to adjust the position of knives in the cutting cylinder.

A method for providing a nonlinear line of weakness on a web material includes: providing a counter component comprising a nonlinear shape, where the nonlinear shape has a shape width, W; providing a blade in operative relationship with the counter component and comprising a plurality of teeth; rotating at least one of the blade and the counter component into interacting relationship with the other of the blade and the counter component; feeding a web between the counter component and the blade such that while in interacting relationship the blade cooperates with the counter component to perforate the web, wherein the web is moving in a machine direction; and reciprocally shifting one of the counter component and the blade for a distance, D, in a shifting direction, wherein D is at least the translational distance that one tooth travels to cover the shape width, W.

A method for providing a nonlinear line of weakness on a web material including providing: a base, a support, a blade, and a driving means. The base may comprise at least one counter component having a length (L.sub.CC) where the counter component comprises a nonlinear shape having a shape width (W) and may have a plurality of teeth. The support may be operatively engaged with the base. The blade may have a length (L.sub.B) and may be disposed on the support so as to either contact or to come in close proximity with the counter component. At least one of the counter component and the blade may have a nonlinear shape.

A method for providing a nonlinear line of weakness on a web material including providing: a base, a support, a blade, and a driving means. The base may comprise at least one counter component having a length (L.sub.CC) where the counter component comprises a nonlinear shape having a shape width (W) and may have a plurality of teeth. The support may be operatively engaged with the base. The blade may have a length (L.sub.B) and may be disposed on the support so as to either contact or to come in close proximity with the counter component. At least one of the counter component and the blade may have a nonlinear shape.