A method for making an extrusion coated perforated nonwoven web. The method comprises the steps of extruding a molten polyethylene coating onto a nonwoven web, and aperturing the molten polyethylene coating through heat and pneumatic pressure differential to create microperforations therein at a density of between about 35 and about 120 perforations per linear inch. The resulting microperforated nonwoven web is then thermomechanically perforated by feeding it through perforating rolls, at least one of which has raised protuberances to create macroperforations that extend though at least the polyethylene coating. The macroperforations have a density of between about 6 and about 35 perforations per linear inch. The perforated nonwoven web is useful as a topsheet for absorbent articles.

A method for making an extrusion coated perforated nonwoven web. The method comprises the steps of extruding a molten polyethylene coating onto a nonwoven web, and aperturing the molten polyethylene coating through heat and pneumatic pressure differential to create microperforations therein at a density of between about 35 and about 120 perforations per linear inch. The resulting microperforated nonwoven web is then thermomechanically perforated by feeding it through perforating rolls, at least one of which has raised protuberances to create macroperforations that extend though at least the polyethylene coating. The macroperforations have a density of between about 6 and about 35 perforations per linear inch. The perforated nonwoven web is useful as a topsheet for absorbent articles.

A disposable absorbent having a topsheet, a backsheet, and an absorbent core disposed between the topsheet and the backsheet, is described herein. The topsheet has first and second webs where the second web forms a body-contacting surface of the disposable absorbent article and the first web is disposed between the second web and the absorbent core. The second web is hydrophobic compared to the first web. And, the second web is a nonwoven with a plurality of fibers having a diameter less than about 10 microns.

A disposable absorbent having a topsheet, a backsheet, and an absorbent core disposed between the topsheet and the backsheet, is described herein. The topsheet has first and second webs where the second web forms a body-contacting surface of the disposable absorbent article and the first web is disposed between the second web and the absorbent core. The second web is hydrophobic compared to the first web. And, the second web is a nonwoven with a plurality of fibers having a diameter less than about 10 microns.

A method for manufacturing a plurality of pharmaceutical agent delivery patch devices includes: providing a supply web including an active layer containing a pharmaceutically active agent; and cutting the supply web to form cut lines through the active layer. The cut lines define in the active layer: a first active layer patch having a first peripheral edge formed by the cutting step; and a second active layer patch having a second peripheral edge formed by the cutting step. The first and second peripheral edges each include a corner portion. At least a first segment of the first peripheral edge and an opposing second segment of the second peripheral edge are formed by a shared one of the cut lines.

A method for manufacturing a plurality of pharmaceutical agent delivery patch devices includes: providing a supply web including an active layer containing a pharmaceutically active agent; and cutting the supply web to form cut lines through the active layer. The cut lines define in the active layer: a first active layer patch having a first peripheral edge formed by the cutting step; and a second active layer patch having a second peripheral edge formed by the cutting step. The first and second peripheral edges each include a corner portion. At least a first segment of the first peripheral edge and an opposing second segment of the second peripheral edge are formed by a shared one of the cut lines.

The lubrication device delivers a lubricant to the perforating device which provides intermittently spaced cuts to a moving web, also referred to as perforations. The lubrication device includes a retaining member, a plenum, and a comb having a plurality of comb channels. The plenum and the plurality of comb channels are in fluid communication with one another and deliver a lubricant to the perforating device. Lubrication of the perforating device in this manner may improve knife life, perforation quality and web handling.

The lubrication device delivers a lubricant to the perforating device which provides intermittently spaced cuts to a moving web, also referred to as perforations. The lubrication device includes a retaining member, a plenum, and a comb having a plurality of comb channels. The plenum and the plurality of comb channels are in fluid communication with one another and deliver a lubricant to the perforating device. Lubrication of the perforating device in this manner may improve knife life, perforation quality and web handling.

A packaging line station having a frame, a die assembly, a drive motor, and an anvil roller. The frame has a base with two vertical stanchions extending upwardly from sides thereof and a top cross-member affixed across the stanchions. The die assembly includes a yoke affixed to the cross-member, a die wheel rotatably affixed to side arms of the yoke, a drive shaft affixed to the die wheel and a cutting die affixed to the die wheel. The drive motor is connected to the drive shaft. The drive shaft and the anvil roller extend between the stanchions. The cutting die and the anvil roller and spaced apart by a nip for receiving a traveling web. As the web passes through the nip the web is cut by blades of the rotating die to form a slit. An adhesive resealable tape or label is then applied over the slit.

Disclosed is a drug packaging device including a packaging unit and a cutting unit. The packaging unit includes a pair of packaging rollers that are pressed against each other with a drug packaging member disposed therebetween, thereby forming isolation regions in the drug packaging member at regular intervals so that at least one drug accommodation section can be formed between the isolation regions. The cutting unit forms a non-continuous zigzag cut line in which peak-shaped cuts and valley-shaped cuts are alternatively arranged and separated by a plurality of uncut portions. With this structure, it is possible to contribute to improvement in durability of a drug packaging member as well as in cuttability of the drug packaging member.