The present invention relates to the creation of thermally insulating materials derived from cellulosic materials by selectively depolymerizing the materials anatomy. Cellulosic materials may be comprised of three main biopolymers: lignin, hemicellulose, and cellulose. The present invention relates to the chemical and physical removal of lignin and hemicellulose, while leaving the cellulose unaltered to induce increased porosity within the material and the material's macrostructure matrix for use as thermal and acoustic insulation. The increased porosity will be due to the creation of closed cell voids within the cellulosic matrix. These voids will increase the thermal and acoustic insulating performance of the cellulosic materials. The selective removal of secondary biopolymers from cellulosic materials allow for isolation of other value added products that can be regenerated through fewer reactions/steps. This is a novel advantage over other similar processes that dissolve cellulose completely, making it harder to extract and isolate secondary off-stream products.

A delignified wood material is formed by removing substantially all of the lignin from natural wood. The resulting delignified wood retains cellulose-based lumina of the natural wood, with nanofibers of the cellulose microfibrils being substantially aligned along a common direction. The unique microstructure and composition of the delignified wood can provide advantageous thermal insulation and mechanical properties, among other advantages described herein. The thermal and mechanical properties of the delignified wood material can be tailored by pressing or densifying the delignified wood, with increased densification yielding improved strength and thermal conductivity. The chemical composition of the delignified wood also offers unique optical properties that enable passive cooling under solar illumination.

A delignified wood material is formed by removing substantially all of the lignin from natural wood. The resulting delignified wood retains cellulose-based lumina of the natural wood, with nanofibers of the cellulose microfibrils being substantially aligned along a common direction. The unique microstructure and composition of the delignified wood can provide advantageous thermal insulation and mechanical properties, among other advantages described herein. The thermal and mechanical properties of the delignified wood material can be tailored by pressing or densifying the delignified wood, with increased densification yielding improved strength and thermal conductivity. The chemical composition of the delignified wood also offers unique optical properties that enable passive cooling under solar illumination.

A super strong and tough densified wood structure is formed by subjecting a cellulose-based natural wood material to a chemical treatment that partially removes lignin therefrom. The treated wood retains lumina of the natural wood, with cellulose nanofibers of cell walls being aligned. The treated wood is then pressed in a direction crossing the direction in which the lumina extend, such that the lumina collapse and any residual fluid within the wood is removed. As a result, the cell walls become entangled and hydrogen bonds are formed between adjacent cellulose nanofibers, thereby improving the strength and toughness of the wood among other mechanical properties. By further modifying, manipulating, or machining the densified wood, it can be adapted to various applications.

A super strong and tough densified wood structure is formed by subjecting a cellulose-based natural wood material to a chemical treatment that partially removes lignin therefrom. The treated wood retains lumina of the natural wood, with cellulose nanofibers of cell walls being aligned. The treated wood is then pressed in a direction crossing the direction in which the lumina extend, such that the lumina collapse and any residual fluid within the wood is removed. As a result, the cell walls become entangled and hydrogen bonds are formed between adjacent cellulose nanofibers, thereby improving the strength and toughness of the wood among other mechanical properties. By further modifying, manipulating, or machining the densified wood, it can be adapted to various applications.

Near InfraRed NIR technology, including NIR cameras and detectors, is used to accurately identify surface irregularities on a surface of a veneer sheet or other wood product. Based on the identified surface irregularities for a given wood product, one or more actions are taken with respect to wood product or production process to ensure the wood product is put to the most efficient, effective, and valuable use.

Near InfraRed NIR technology, including NIR cameras and detectors, and machine learning methods and systems, including one or more Machine Learning (ML) based surface irregularity prediction models, are used to accurately identify surface irregularities on a surface of a wood product, such as a veneer sheet or ribbon, and provide irregularity prediction data for the wood product. Based on the irregularity prediction data for a given wood product, one or more actions are taken with respect to wood product or the production process to ensure the wood product is put to the most efficient, effective, and valuable use.

Near InfraRed NIR technology, including NIR cameras and detectors, are used to detect irregularity in the surface of a wood product. Based on the detected irregularities at various locations in a given wood product, one or more actions are taken with respect to a production process used to produce the wood product to ensure the wood product is put to the most efficient, effective, and valuable use.

A cloud-based system network for verifying and documenting prefabricating Class-A fire-protected wood-framed buildings produced from a prefabricated Class-A fire-protected wood-framed building factory system supporting multiple production lines for producing Class-A fire-protected wood-framed components including wall panels, floor panels, stair panels, floor trusses, and roof trusses for use in constructing custom and pre-specified prefabricated Class-A fire-protected wood-framed buildings. The system network includes (i) a data center with web, application and database servers for supporting a web-based site for hosting digital images of barcoded/RFID-tagged certificates attached to prefabricated Class-A fire-protected wood-framed building components, and other certification documents, and (ii) mobile smart-phones used to capture digital photographs and video recordings of Class-A fire-protected wood-framed building sections, and upload the captured digital images to the data center, for each prefabricated wood-framed building project, so that building purchasers, insurance companies, builders, architects and other stakeholders can review such certifications and documentations during the prefabrication of wood-framed buildings from the factory system.

A cloud-based system network for verifying and documenting prefabricating Class-A fire-protected wood-framed buildings produced from a prefabricated Class-A fire-protected wood-framed building factory system supporting multiple production lines for producing Class-A fire-protected wood-framed components including wall panels, floor panels, stair panels, floor trusses, and roof trusses for use in constructing custom and pre-specified prefabricated Class-A fire-protected wood-framed buildings. The system network includes (i) a data center with web, application and database servers for supporting a web-based site for hosting digital images of barcoded/RFID-tagged certificates attached to prefabricated Class-A fire-protected wood-framed building components, and other certification documents, and (ii) mobile smart-phones used to capture digital photographs and video recordings of Class-A fire-protected wood-framed building sections, and upload the captured digital images to the data center, for each prefabricated wood-framed building project, so that building purchasers, insurance companies, builders, architects and other stakeholders can review such certifications and documentations during the prefabrication of wood-framed buildings from the factory system.