A laminated countertop assembly can include a first generally longitudinal slab with a first substrate, where the first substrate has lamination on a countertop side of the first substrate and lamination on an edge side of the first substrate that extends along a first portion of a length of the edge side of the first substrate. The first substrate can also include a first miter cut angled into the first substrate and slots extending into the first substrate for receiving biscuits. The laminated countertop assembly can also include a second generally longitudinal slab with a second substrate, where the second substrate has lamination on a countertop side of the second substrate and lamination on an edge side of the second substrate. The second substrate can also include a second miter cut at a corner of the second substrate and slots extending into the second substrate for receiving the biscuits.

Disclosed herein are various systems, sub-system, and methods for the manufacture of a wall module for using in building a modular construction unit, e.g., for using in building residential homes, commercial offices, educational or service facilities, etc. using a substantially entirely automated modular construction technique. According to the disclosure herein, the resulting wall module includes an internal wall frame including wall studs attached between a top plate and a bottom plate, with, in some embodiment, one or more framing sub-assemblies attached therein to define openings through the wall module. The wall frame has suitable panel members the respective surfaces thereof corresponding to the interior and exterior surfaces of the modular construction unit. The wall frames, when completely assembled, can be transported to be assembled with other constituent components of the modular construction unit to complete the manufacture of the modular construction unit.

A construction element includes superposed wooden structural boards that are provided with grooved patterns at the contact interface between the boards in order to prevent the first board and the second board from sliding relative to each other along at least one axis. The construction element further includes a retention system for retaining the boards against each other at the contact interface. The grooved patterns are pre-pressed against each other and the retention system includes at least one metal threaded rod component at least partially passing through at least two of the wooden structural boards at the contact interface.

A nailing machine for assembling wood pallets includes a nailing station and an advancement and guiding component which form a substantially horizontal resting surface at the nailing station configured for the assembly of at least two superimposed wood pieces to be assembled by nailing to provide a pallet. The nailing station includes at least one nailing head, each of which is associated with at least one nailing stem, which can move along a substantially vertical direction with respect to the resting surface between an inactive position, in which the lower end of the nailing stem is spaced from the upper surface of the superimposed wood pieces, and an active position, in which the lower end of the nailing stem is moved closer to, or made to penetrate, the upper surface of the superimposed wood pieces.

A fastener delivery system for transporting and dispensing fasteners comprises a source of pressurized air, a dispenser configured for dispensing each of the fasteners into a workpiece, a first pathway providing a first passageway for the fasteners to pass through, and a second pathway providing a second passageway for the fasteners to pass through. Each of the first pathway and the second pathway is placed in selective fluid communication with the source of pressurized air to blow one of the fasteners disposed in the first pathway or the second pathway towards the dispenser. The dispenser includes a toggle feature for alternatingly receiving the fasteners from each of the first pathway and the second pathway. Each of the pathways includes an air brake mechanism for decelerating each of the fasteners as each of the fasteners approaches the dispenser.

A system and method for assembling framing assemblies for use as ceiling or floor structures of modular building units using automation are disclosed. The framing assemblies include trusses that are attached at the lateral edges thereof by a joist including at least one layer of dimensional lumber to form a substantially rigid framework. Cover panels are positioned over and attached to an inner surface of the framing assembly.

In construction of pallets, stringers are conveyed on a conveyor in a conveying direction to a pneumatic stop assembly including a pawl. The pawl is moveably mounted relative to the conveyor by a parallelogram linkage and moveable by a pneumatic actuator between first and second heights relative to the conveyor. While the pawl is at its first height, a lower board in a hopper is pushed from a shelf by a pusher onto the stringers on the conveyor. While pushed, the ends of the board slide along and between first and second slide rails on opposite sides of the conveyor. The board on the stringers is sandwiched between the pusher and the pawl at the first height while fastened together by a nail gun. After being fastened together, the pawl is moved to its second height which does not interfere with the fastened board and stringers conveyed by the conveyor.

A nail plater apparatus includes at least one nail plate magazine configured to hold a plurality of nail plates, and at least one nail plate extractor assembly associated with the at least one nail plate magazine and configured to position at least one nail plate therefrom to at least one nail plate pressing area. A board feeder is configured to position a board to a board receiving area. At least one nail plate presser assembly is adjacent the board receiving area and aligned with the at least one nail plate pressing area and configured to press the at least one nail plate into the board.

An automated wall frame assembly system for use in assembling a wall frame includes an advancer assembly including a conveyor system configured to transport first frame members along an assembly axis to an output of the conveyor system. A frame unit is disposed generally at the output of the conveyor system and is configured to receive the first frame members from the conveyor system and attach a second frame member to the first frame members. A gantry assembly is disposed above the advancer assembly. The gantry assembly includes a gantry frame and at least one gantry tool movably attached to the gantry frame. The gantry tool is operable to deliver the second frame member to the advancer assembly from a location above the advancer assembly for being attached to the first frame members.

Disclosed herein are various systems, sub-system, and methods for the manufacture of a wall module for using in building a modular construction unit, e.g., for using in building residential homes, commercial offices, educational or service facilities, etc. using a substantially entirely automated modular construction technique. According to the disclosure herein, the resulting wall module includes an internal wall frame including wall studs attached between a top plate and a bottom plate, with, in some embodiment, one or more framing sub-assemblies attached therein to define openings through the wall module. The wall frame has suitable panel members the respective surfaces thereof corresponding to the interior and exterior surfaces of the modular construction unit. The wall frames, when completely assembled, can be transported to be assembled with other constituent components of the modular construction unit to complete the manufacture of the modular construction unit.