Engineered wood products and binder compositions are provided. In preferred embodiments, the engineered wood products include wax. Methods are also provided for formulating binders for wood comprising unmodified soy flour and synthetic adhesives. The soy-based formulations are prepared by mixing unmodified soy flour with the synthetic adhesive prior to application to the wood or by adding them sequentially to the wood. The present invention provides adequate bonding at reduced cost.

Technical fields of building external wall decoration and outdoor furniture material manufacturing, providing a durable inorganic particle board and a preparation method and an application thereof. The preparation method includes: (1) mixing heat-vulcanized silicone rubber with an organic solvent to obtain a sealant solution; (2) mixing calcium chloride, sodium dodecyl sulfate and water to obtain a curing agent solution; (3) spraying the sealant solution on the surface of a shaving to mix with the curing agent solution, an inorganic adhesive and water to obtain a mixture; (4) sequentially laying and hot-pressing the mixture to obtain a pre-molded material; and (5) sequentially curing and drying the pre-molded material to obtain the durable inorganic particle board. The inorganic particle board prepared by the method of the present invention can be well applied to outdoor decoration and outdoor furniture manufacturing, has good durability and a long service life.

A non-carbohydrate polyhydroxy component(s) is used in a binder composition to facilitate manufacture of wood particle boards.

A sheet manufacturing apparatus according to the invention has a mixing unit that mixes fiber and resin powder in air; and a sheet forming unit that forms a sheet by laying and heating the mixture mixed by the mixing unit; the grindability index of the resin contained in the resin powder being 0.8 or less.

The invention relates to a process for forming a wood-base product comprising the steps of a) providing particles of wood, b) resinating the particles of wood with a binder, c) compressing the resinated particles of wood to form a wood-base product, wherein before, during or after step b) the particles of wood and/or the binder are brought into contact with a broken dispersion. The invention also relates to the use of a polyfunctional compound as demulsifier for breaking a wax-containing dispersion. The invention further relates to a broken dispersion for hydrophobicizing lignocellulose-containing material. The invention additionally relates to a two-component system containing at least two components A and B: a wax-containing dispersion A) and a demulsifier B) having at least one functional group for breaking the wax-containing dispersion.

A method of manufacture of medium and high density fibreboard with moisture and mildew resistance and low formaldehyde emission, which includes the steps of: (a) providing wood chips; (b) pre-steaming; (c) refining the wood chips into fibers and adding 250-800 kg/m.sup.3 urea-formaldehyde resin adhesive, mildew inhibiting agent, fireproof bonding agent, nigrosine solution with a mass percentage of nigrosine in absolutely dried fiber of 1-1.2%, 6-8 kg/m.sup.3 refined paraffin and 1.5-2 kg/m.sup.3 curing agent; (d) feeding activated carbon of 100-200 mesh to mix with the fibers and then drying the fibers to a water content between 8-10%; (e) separating qualified fibers to measuring silo; (f) laying the fibers onto a mat formation platform uniformly to form a fiber mat by pre-pressing; (g) pre-heating the fiber mat; and (h) processing continuous hot-pressing to form a raw board. The resulting fiberboard is black in color, has good physical properties and low formaldehyde emission rate.

The disclosure relates to a method for producing a wood material panel with at least one layer with an inhomogeneous density profile, including the steps: scattering a multitude of wood particles to produce a particulate cake, pressing the particulate cake to form a layer of the wood material panel, and scattering different pre-determined quantities of wood particles in at least two areas within the particulate cake.

This invention discloses adhesive compositions useful for providing cohesive strength to particles, for example a mat of wood particles produced while making particleboard prior to curing. The adhesive compositions has a) one or more biopolymers and b) one or more monomers or oligomers. An oligomer may have a degree of polymerization of 4 or less. The weight ratio of the monomer/oligomer to the biopolymer is optionally between 30:70 and 80:20. Optionally, the adhesive compositions may be combined with an isocyanate. The adhesive composition may be used to make no added formaldehyde wood composites such as particleboard.

A method for producing a shaped article comprising: a) providing a binder, which has been produced by a process of: (i) mixing (A) fungi or glucan and (B) starch with an alkaline agent to form an alkaline composition; and mixing the alkaline composition with an acidic agent to form the binder; or (ii) mixing (A) fungi or glucan and (B) starch with an acidic agent to form an acidic composition; and mixing the acidic composition with an alkaline agent to form the binder; (b) forming a binder composition by mixing the binder with filler material; (c) shaping the binder composition into a three-dimensional shape; and (d) curing the binder composition to form a shaped article having said three-dimensional shape, wherein steps c) and d) can be carried out simultaneously or separately, and wherein during one or both of steps c) and d) pressure is applied to the binder composition.

Disclosed is an aqueous bonding composition comprising: (A) a saccharide; (B) a water-soluble synthetic resin; and (C) an inorganic acid ammonium salt, wherein the inorganic acid ammonium salt (C) comprises at least one selected from ammonium dihydrogen phosphate and ammonium chloride. The water-soluble synthetic resin (B) preferably comprises a polyvinyl alcohol-based compound. A wood-based material obtainable by using the aqueous bonding composition is also disclosed. The aqueous bonding composition is useful for improving performances such as bending strength, bending strength under wet condition, water-absorption thickness expansion coefficient, and peeling strength of a wood-based material in a balanced manner while the composition is capable of bonding at a comparatively low temperature and each component of the composition is excellent in compatibility.