A system, controller, and method for decortication processing on one or more input units of hemp into one or more resultant products. The method includes: analyzing one or more characteristics of the input units; cutting the input units into a predetermined size; opening the cut input units; performing decortication on the opened input units to separate the hemp into components, the components including bast, fibre, and hurd; densifying the fibre into bales; pulverizing the hurd and bast; combining the pulverized hurd and bast with thermoplastic polymers into a resultant product; receiving analyzer data from at least one of the decortication, the densifying, the pulverizing, and the combining; training a machine learning model based on the analyzer data; using the trained machine learning model to adjust one or more aspects to achieve a desired resultant product.

A method of extrusion additive manufacturing for veneer applications may include, but is not limited to, loading material into an extruder, generating a mixture from the material, and fabricating the veneer product. Fabricating the veneer product may include depositing a first portion of the mixture on a working surface of the extruder, actuating the working surface, and depositing an additional portion of the mixture on the working surface of the extruder proximate to the first position of the mixture deposited on the working surface. Where the first portion of the mixture and the additional portion of the mixture form a first layer of the veneer product, fabricating the veneer product may include actuating a nozzle of the extruder and depositing an additional layer of the mixture on the first layer of the veneer product. The material may include wood product and a binder.

A housing portion includes first and second inclined surfaces facing each other and inclined such that a distance between the first and second inclined surfaces decreases downward in a vertical direction. A third inclined surface located between the first and second inclined surfaces, facing the first inclined surface, inclined such that a distance between the third and first inclined surfaces decreases downward in the vertical direction, and having a first gap with respect to the first inclined surface is provided. A fourth inclined surface located between the first and second inclined surfaces, facing the second inclined surface, inclined such that a distance between the fourth and second inclined surfaces decreases downward in the vertical direction, and having a second gap with respect to the second inclined surface is provided. A suction blower causes a mixture to pass through the first and second gaps, and collects the mixture.

A housing portion includes first and second inclined surfaces facing each other and inclined such that a distance between the first and second inclined surfaces decreases downward in a vertical direction. A third inclined surface located between the first and second inclined surfaces, facing the first inclined surface, inclined such that a distance between the third and first inclined surfaces decreases downward in the vertical direction, and having a first gap with respect to the first inclined surface is provided. A fourth inclined surface located between the first and second inclined surfaces, facing the second inclined surface, inclined such that a distance between the fourth and second inclined surfaces decreases downward in the vertical direction, and having a second gap with respect to the second inclined surface is provided. A suction blower causes a mixture to pass through the first and second gaps, and collects the mixture.

In one embodiment, a method for making a high density structural composite includes depositing a plurality of fibrous materials on or adjacent a first plate or surface. A polymer liquid is deposited onto the plurality of fibrous materials to form a composite mixture. A first cyclic pressure is applied onto the composite mixture to compress the composite mixture. In some embodiments, the cyclic pressure may then be reduced to a valley pressure to complete a pressurization cycle. In some instances, the valley pressure may be below atmospheric pressure to induce trapped air and volatile gases to escape from the composite mixture before curing. The pressurization cycle may be repeated. A second pressure, which may be a constant pressure in some embodiments, may be applied to the composite mixture using, in some embodiments, a second plate until the polymer liquid has at least partially cured or partially solidified.

A method of forming a composite material includes: a) providing a substrate with fibres, lignin and hemicellulose; b) partially removing the lignin and hemicellulose from the substrate; and c) compressing the remaining substrate to form a compressed substrate. A composite material formed by the method is also provided.

A raw material supply device includes a housing that stores an aggregate of small pieces, a discharge port through which the small pieces are discharged from an inside of the housing, a rotor provided in the housing and including a protruding portion, and a magnet provided on the discharge port or on a downstream side of the discharge port. In addition, it is preferable that the raw material supply device further include a passage route that communicates with the discharge port and through which the small pieces pass, in which at least one pair of the magnets is disposed on one side and the other side via the passage route.

An apparatus for forming monolithic compressed wood pallets with increased load capacity includes a storage component having a chamber for collecting the mixture, inside which a first conveyor belt is accommodated for feeding a uniform layer of mixture toward an outlet. The first belt is wound around at least one motorized roller and entrained by it with a feed speed. The apparatus also includes a pressing component with a lower mold part and an upper mold part between which a receptacle for forming a pallet is provided. A second conveyor belt is interposed between the storage component and the pressing component. The apparatus further includes a component for modulating at least one among feed speed, the advancement speed, and the translation speed so as to obtain adjustment of quantity of mixture loaded/unloaded on/from upper portion of the second belt along an extension of the mat.

An efficient method and apparatus for making a compressed structural fiberboard from agricultural fibrous matter. The method and apparatus provides a conveyor having variable drives for carrying the agricultural fibrous matter; a hopper having variable drives for conditioning and delivering the agricultural fibrous matter to an extruder; the extruder having a cyclic ram with linear actuators and a floating plate to drive the cyclic ram between an extended position, wherein the agricultural fibrous matter is compacted into the compressed structural fiberboard, and a retracted position, wherein the agricultural fibrous matter is delivered to the extruder; synthetic oil heaters for heating the compressed structural fiberboard; a heat sink track cooler for cooling the compressed structural fiberboard; and a water jet cutting system for cutting the compressed structural fiberboard into individual boards.

A method of forming a composite material includes: a) providing a substrate with fibres, lignin and hemicellulose; b) partially removing the lignin and hemicellulose from the substrate; and c) compressing the remaining substrate to form a compressed substrate. A composite material formed by the method is also provided.