Fiberboard or chipboard is made by first comminuting vegetable starting material in a first comminutor into a stream of loose plant particles with silicate particles. Then, in a first classifier silicate particles of a diameter of less than 50 μm are separated from the plant particles of the stream. The plant particles remaining in the stream are then glue-coated, and the stream is pressed into fiberboard or chipboard.

Fiberboard or chipboard is made by first comminuting vegetable starting material in a first comminutor into a stream of loose plant particles with silicate particles. Then, in a first classifier silicate particles of a diameter of less than 50 μm are separated from the plant particles of the stream. The plant particles remaining in the stream are then glue-coated, and the stream is pressed into fiberboard or chipboard.

The present invention provides a moldable mixture containing large portion of agricultural fibers and small portion of a binding agent and a flow-promoting filler material. The moldable mixture is substantially free of formaldehyde, with low moisture content and high draw ratio. The present invention also provides methods of manufacturing molded products and related parts, based on the claimed moldable mixture. Molded products (830) and related parts such as runner (810) and plank (820) with light weight, high density and more complex profile are manufactured by the claimed methods including steps of providing required materials for a moldable mixture, mixing the provided materials to form a moldable mixture, shaking the moldable mixture in preparing for compression molding and compression molding the moldable mixture to form molded products and related parts.

A panel and a method for manufacturing thereof where the panel includes a first layer comprising a first blend of paper fragments and plastic fragments; a second layer comprising a second blend of paper fragments and plastic fragments, wherein the paper fragments and plastic fragments of the second blend are coated with an adhesive; and a third layer comprising the first blend of paper fragments and plastic fragments, wherein the second layer is disposed between the first layer and the third layer, and wherein the first layer, the second layer, and the third layer are combined to form the panel using heat and pressure. In another embodiment, the paper fragments and plastic fragments of the first blend, not the second blend, are coated with an adhesive.

A method for manufacturing a compact includes a mixing step of mixing a fiber and a powder of a binder to obtain a mixture; an accumulating step of accumulating the mixture to form a web; a humidifying step of adding water to the web; and a forming step of heating and pressurizing the water-added web to obtain a compact. The binder binds between fiber molecules by the addition of water. The powder has an average particle diameter (D50) of 20.0 μm or less.

A method for manufacturing a compact includes a mixing step of mixing a fiber and a powder of a binder to obtain a mixture; an accumulating step of accumulating the mixture to form a web; a humidifying step of adding water to the web; and a forming step of heating and pressurizing the water-added web to obtain a compact. The binder binds between fiber molecules by the addition of water. The powder has an average particle diameter (D50) of 20.0 μm or less.

A method for providing container flooring for a container, including: providing a plurality of container flooring boards, each including a plurality of strand layers including strands of wood bonded together, at least a top strand layer and a bottom strand layer of the container flooring board having its strands substantially aligned in a first direction, and a dimension of the container flooring board in a second direction that is perpendicular to the first direction being selected to extend laterally between sides of the container in use; and arranging the container flooring boards inside the container, each container flooring board being positioned so that the strands of the top strand layer and the bottom strand layer are substantially aligned longitudinally relative to the container and the container flooring board extends laterally between the sides of the container, and respective edges of adjacent container flooring boards abut one another.

A system, controller, and method for decortication processing on one or more input units of hemp into one or more resultant products. The method includes: analyzing one or more characteristics of the input units; cutting the input units into a predetermined size; opening the cut input units; performing decortication on the opened input units to separate the hemp into components, the components including bast, fibre, and hurd; densifying the fibre into bales; pulverizing the hurd and bast; combining the pulverized hurd and bast with thermoplastic polymers into a resultant product; receiving analyzer data from at least one of the decortication, the densifying, the pulverizing, and the combining; training a machine learning model based on the analyzer data; using the trained machine learning model to adjust one or more aspects to achieve a desired resultant product.

A method for producing a veneered board having a veneer and a carrier board, to provide a veneered board having improved use properties. The method includes: providing a veneer having an upper face and a lower face, applying an additive onto the lower face of the veneer, applying a binder onto the lower face of the veneer, heating the binder, producing a stack of materials to be pressed, having a carrier board and a veneer provided with an additive and a binder on its lower face, wherein the lower face of the veneer lies on the carrier board, pressing the stack of materials to be pressed in order to form a veneered board.

The invention is directed to a machine for compacting agricultural fibrous matter into a board, comprising a hopper for receiving the agricultural fibrous matter; an extruder comprising an extrusion passage downstream of the hopper; and a ram configured for moving in a reciprocal manner along the extrusion passage; wherein the extrusion passage further comprises a movable wall configured for moving between a feed position, opening the extrusion passage to the hopper, and an extrusion position, closing the extrusion passage.