A method of manufacturing a separate and continuous layer being essentially uncured. The method includes applying a powder mix including fibres and a thermosetting binder on a carrier, forming a powder mix layer, wherein the powder mix is connected together such that the powder mix layer is obtained and wherein the powder mix layer is essentially uncured, and releasing the powder mix layer from the carrier. Also, a layer and a method for manufacturing a building panel.

Methods of forming a lightweight reinforced thermoplastic core layer and articles including the core layer are described. In some examples, the methods use a combination of thermoplastic material, reinforcing fibers and bicomponent fibers to enhance retention of lofting agents in the core layer. The processes permit the use of less material while still providing sufficient lofting capacity in the final formed core layer.

Recycled fibers are produced from MDF or HDF containing material, for instance for use in MDF or HDF production by steaming (2) the MDF or HDF containing material for a predetermined time to obtain steamed material, subjecting the steamed material to a pulping process (3) to obtain a slurry, screening (4a, 4b) the slurry to remove oversize particles to obtain a screened slurry, dewatering (5) the screened slurry to obtain dewatered fibers and refining or fluffing (6) the dewatered fibers to obtain said recycled fibers. A method for producing MDF or HDF boards using such recycled fibers is also provided. Corresponding systems for producing recycled fibers and producing MDF or HDF boards are also provided.

A filler material is applied to a plurality of wood elements. The plurality of wood elements is bonded into a composite wood product, where the bonding includes delivering ultrasound energy to the plurality of wood elements. The ultrasound energy has a frequency within a frequency range of 10 kHz-20 MHz.

A filler material is applied to a plurality of wood elements. The plurality of wood elements is bonded into a composite wood product, where the bonding includes delivering ultrasound energy to the plurality of wood elements. The ultrasound energy has a frequency within a frequency range of 10 kHz-20 MHz.

A casket and method for manufacture of a casket is described, and more particularly, for a casket having walls constructed of fiberboard such as medium density fiberboard (MDF). The walls have outside cladding of MDF that is molded or extruded to provide surface contours such as raised and/or recessed features without having to attach such features as separate trim pieces to the walls. The resulting casket provides aesthetic characteristics and strength for use in funeral ceremonies.

A flame-retardant, waterproof and formaldehyde-free board is disclosed. The board includes raw material and a coagulant agent. The mass ratio of the raw material to the coagulant agent is 1:1-5. The coagulant includes Agent (A), Agent (B) and magnesium oxide at a mass ratio of 15:2:8-12. In addition, a method of manufacturing the flame-retardant, waterproof and formaldehyde-free board is disclosed.

A flame-retardant, waterproof and formaldehyde-free board is disclosed. The board includes raw material and a coagulant agent. The mass ratio of the raw material to the coagulant agent is 1:1-5. The coagulant includes Agent (A), Agent (B) and magnesium oxide at a mass ratio of 15:2:8-12. In addition, a method of manufacturing the flame-retardant, waterproof and formaldehyde-free board is disclosed.

The invention relates to a material board (1) which comprises a core (2) and a first cover layer (3) and a second cover layer (4), each of which is formed by a mixture (7, 8) formed by lignin-containing particles (5, 6) and binder, which mixture is designed to form a solid body structure in a chemical binding process. The aim is to provide a material panel, which, for ecological and economical reasons, comprises a high proportion of particles based on annual plants and still exhibits good mechanical properties. Another object of the invention can be considered that of ensuring that the system load is kept relatively low during the production process. Another object can be considered that of keeping the proportion of stock removal low. According to the invention, at least 70%, preferably at least 80%, most preferably at least 90% of the particles (5) associated with the mixture (7) of the core (2) are obtained from annual plants, and at least 70%, preferably at least 80%, most preferably at least 90% of the particles (6) associated with the mixtures (8) of the two cover layers (3, 4) are obtained from perennial plants. The invention further relates to the use of a material board and to a method for producing a material board. Finally, the invention relates to a system for producing a material board.

An engineered wood based siding, cladding or panel with a microstrand interface layer (MIL) applied to the top of the main strand matrix layers to minimize telegraphing, add rigidity and strength, and provide an improved surface appearance. The MIL comprises microstrands applied to the surface of the strand matrix or mat during production, prior to deposition of a fines layer. The MIL prevents the loss of fines into the strand matrix, and helps prevent or eliminate strand telegraphing.