A method to produce a veneered element, including providing a first layer of a first powder and applying a second layer of a second powder above the first layer. Further the method includes applying a veneer layer above the second layer. Thereafter heating and pressing the first layer, the second layer and the veneer layer together to form the veneered element and forming a bevel at least partly along at least one side portion of the veneered element, where the first layer, the second layer and the veneer layer are at least partly exposed in the bevel.

A sheet manufacturing apparatus includes a coarse crushing portion that crushes a raw material containing a fiber into coarse crushed pieces, a defibrating portion that defibrates the coarse crushed pieces into a defibrated material, a sieve portion that includes a plurality of openings, a sheet forming portion that uses the defibrated material passing through the opening of the sieve portion to form a sheet, and a transport passage that transports the defibrated material, which has not passed through the opening of the sieve portion, between the coarse crushing portion and the defibrating portion.

A sheet manufacturing apparatus includes a coarse crushing portion that crushes a raw material containing a fiber into coarse crushed pieces, a defibrating portion that defibrates the coarse crushed pieces into a defibrated material, a sieve portion that includes a plurality of openings, a sheet forming portion that uses the defibrated material passing through the opening of the sieve portion to form a sheet, and a transport passage that transports the defibrated material, which has not passed through the opening of the sieve portion, between the coarse crushing portion and the defibrating portion.

A method to produce a veneered element, the method including applying a first layer on a substrate, applying a second layer on a veneer layer, applying the veneer layer with the second layer applied thereto on the first layer, such that the second layer is facing the first layer, pressing the first layer, the second layer and the veneer layer together to form a veneered element, thereby material originating from the second layer permeates into the veneer layer, and wherein, after pressing, the first layer is visible through a crack, cavity, hole and/or knot of the veneer layer. Also, a veneered element.

A process for producing a smooth-sided strand-based siding or wood structural panel using a pre-telegraphing process. The pre-telegraphing is performed after the primary process completes pressing and consolidation of the substrate/board. The pre-telegraphing process applies a water spray on the hot board immediately out of the primary process press, and before overlay application. The application of the water spray causes the surface of the board to swell and cure. A settling period follows to allow the top surface particles and strands to swell along with absorption and evaporation of the moisture. This is followed by surface sanding to remove the telegraphing and produce a smooth surface. This may then be followed by lamination of overlay(s). The process is completed by post-lamination treatment and coating of the board.

A process for producing a smooth-sided strand-based siding or wood structural panel using a pre-telegraphing process. The pre-telegraphing is performed after the primary process completes pressing and consolidation of the substrate/board. The pre-telegraphing process applies a water spray on the hot board immediately out of the primary process press, and before overlay application. The application of the water spray causes the surface of the board to swell and cure. A settling period follows to allow the top surface particles and strands to swell along with absorption and evaporation of the moisture. This is followed by surface sanding to remove the telegraphing and produce a smooth surface. This may then be followed by lamination of overlay(s). The process is completed by post-lamination treatment and coating of the board.

Construction board is made by first hot-pressing particles in a continuous belt press to form a longitudinally extending, continuous and hot composite strand that is conveyed downstream from the press. Before substantial cooling of the boards and while it is at a predetermined temperature above ambient temperature, an edge of the strand is profiled into a nonsquare profiled contour. Then the strand is transversely severed to form a succession of boards.

Construction board is made by first hot-pressing particles in a continuous belt press to form a longitudinally extending, continuous and hot composite strand that is conveyed downstream from the press. Before substantial cooling of the boards and while it is at a predetermined temperature above ambient temperature, an edge of the strand is profiled into a nonsquare profiled contour. Then the strand is transversely severed to form a succession of boards.

Methods of manufacturing a fire-retardant treated OSB to avoid press build-up issues with prior art fire retardants such as boric acid when subjected to normal heat and pressure used in forming an OSB panel. In one embodiment, the press temperature is reduced to below the melting point or softening temperature of the boric acid and/or prior art fire retardants, with a fast-cure adhesive system used in the mat to provide sufficient bonding and integrity while using a lower press temperature. Alternatively, a zinc borate or calcium borate dispersion, with melting points higher than normal press temperatures, is applied to the wood strands prior to pressing. The zinc borate and/or calcium borate are not melted or softened during the OSB manufacturing process, thereby avoiding the press build-up issues with boric acid.

Methods of manufacturing a fire-retardant treated OSB to avoid press build-up issues with prior art fire retardants such as boric acid when subjected to normal heat and pressure used in forming an OSB panel. In one embodiment, the press temperature is reduced to below the melting point or softening temperature of the boric acid and/or prior art fire retardants, with a fast-cure adhesive system used in the mat to provide sufficient bonding and integrity while using a lower press temperature. Alternatively, a zinc borate or calcium borate dispersion, with melting points higher than normal press temperatures, is applied to the wood strands prior to pressing. The zinc borate and/or calcium borate are not melted or softened during the OSB manufacturing process, thereby avoiding the press build-up issues with boric acid.