B28B1/084

Methods and systems for the formation and use of reduced weight building blocks forms

In some embodiments, a method may include preparing building forms including at least some cementitious materials. The method for preparing forms may include mixing substantially dry cementitious material particles with closed cell foam particles to form a substantially dry composition. In some embodiment, at least some of the cementitious material particles may adhere to at least some surface deformations on the surface of the closed cell foam particles. In some embodiments, the method may include mixing a second portion of water with the substantially dry composition for a second period of time to form a partially wet composition. In some embodiments, a method may include forming a building form including at least some cementitious materials from the partially wet composition. In some embodiments, the closed cell foam particles may include expanded polystyrene. In some embodiments, a ratio of the water to cementitious material particles may range from 0.20 to 0.40.

Method of making a building element, an apparatus for making the building element, and a building element made by the method
12496744 · 2025-12-16 · ·

The invention relates to the manufacture of a reinforced slab-shaped building element (E) having a length (L), a width (W) and a thickness, said slab-shaped building element (E) comprising an upper concrete plate anchored to a lower concrete plate with a top surface and a bottom surface, said upper concrete plate being cast from relatively higher strength concrete laid out upon said top surface, said lower concrete plate being of a less strong concrete, said lower concrete plate including a base contiguous with a plurality of raised portions integral therewith, said raised portions being spaced apart in the direction of said length (L) and said width (W), said plurality of raised portions defining between them a network of recesses, at least some of said recesses including reinforcing bars (R), said raised portions and said recesses together defining said top surface.

Prefabricated floor element, structure comprising prefabricated floor elements and installation for obtaining the prefabricated floor element
12509880 · 2025-12-30 · ·

Prefabricated floor element (1) having an elongated shape wherein a longitudinal direction (X), a transversal direction (Y), a height direction (Z), two end faces (11) which delimitate the element (1) in the longitudinal direction (X), two lateral faces (12) which delimitate the element (1) in the transversal direction (Y), a lower face (13) and an upper planar face (14) that delimitate the element (1) in the height direction (Z) are defined, which comprises transversal continuous upper grooves (15) on the upper planar face (14) or lateral grooves (26) on the lateral faces (24), the lateral grooves (26) extending from the lower tab (TS) to the upper planar face (24). The invention also relates to a structure comprising such prefabricated floor element (1) and further comprising a linear supporting element (LS) which supports one end of the prefabricated floor element.