In some embodiments, a method may include preparing building forms including at least some cementitious materials. The method for preparing forms may include mixing substantially dry cementitious material particles with closed cell foam particles to form a substantially dry composition. In some embodiment, at least some of the cementitious material particles may adhere to at least some surface deformations on the surface of the closed cell foam particles. In some embodiments, the method may include mixing a second portion of water with the substantially dry composition for a second period of time to form a partially wet composition. In some embodiments, a method may include forming a building form including at least some cementitious materials from the partially wet composition. In some embodiments, the closed cell foam particles may include expanded polystyrene. In some embodiments, a ratio of the water to cementitious material particles may range from 0.20 to 0.40.

In some embodiments, a method may include preparing building forms including at least some cementitious materials. The method for preparing forms may include mixing substantially dry cementitious material particles with closed cell foam particles to form a substantially dry composition. In some embodiment, at least some of the cementitious material particles may adhere to at least some surface deformations on the surface of the closed cell foam particles. In some embodiments, the method may include mixing a second portion of water with the substantially dry composition for a second period of time to form a partially wet composition. In some embodiments, a method may include forming a building form including at least some cementitious materials from the partially wet composition. In some embodiments, the closed cell foam particles may include expanded polystyrene. In some embodiments, a ratio of the water to cementitious material particles may range from 0.20 to 0.40.

A powder injection molding apparatus including an injection unit, mold formed of two mold parts with parting surface between first and second mold part, enclosing in assembled state of mold a mold cavity fluidically connected with injection unit via transfer channel, vibrational energy generator and transducer, and clamping unit designed to retain under the effect of clamping force first and second mold parts in contact with each other. Apparatus is characterized in that first and second mold parts include a first and second retaining hole, respectively, each extending essentially perpendicularly to parting surface and arranged opposite to each other respective to parting surface, clamping unit includes first and second pin each extending essentially perpendicularly to parting surface, wherein first and second pins cooperate in assembled state of mold with retaining portion of first and second retaining holes, respectively, to retain first and second mold parts in contact with each other.

A powder injection molding apparatus including an injection unit, mold formed of two mold parts with parting surface between first and second mold part, enclosing in assembled state of mold a mold cavity fluidically connected with injection unit via transfer channel, vibrational energy generator and transducer, and clamping unit designed to retain under the effect of clamping force first and second mold parts in contact with each other. Apparatus is characterized in that first and second mold parts include a first and second retaining hole, respectively, each extending essentially perpendicularly to parting surface and arranged opposite to each other respective to parting surface, clamping unit includes first and second pin each extending essentially perpendicularly to parting surface, wherein first and second pins cooperate in assembled state of mold with retaining portion of first and second retaining holes, respectively, to retain first and second mold parts in contact with each other.

The present invention relates to a method of making a solid cleaning composition. The method can include pressing and/or vibrating a flowable solid of a self-solidifying cleaning composition. For a self-solidifying cleaning composition, pressing and/or vibrating a flowable solid determines the shape and density of the solid but is not required for forming a solid. The method can employ a concrete block machine for pressing and/or vibrating. The present invention also relates to a solid cleaning composition made by the method and to solid cleaning compositions including particles bound together by a binding agent.

The present invention relates to a method of making a solid cleaning composition. The method can include pressing and/or vibrating a flowable solid of a self-solidifying cleaning composition. For a self-solidifying cleaning composition, pressing and/or vibrating a flowable solid determines the shape and density of the solid but is not required for forming a solid. The method can employ a concrete block machine for pressing and/or vibrating. The present invention also relates to a solid cleaning composition made by the method and to solid cleaning compositions including particles bound together by a binding agent.

In some embodiments, a method may include preparing building forms including at least some cementitious materials. The method for preparing forms may include mixing substantially dry cementitious material particles with closed cell foam particles to form a substantially dry composition. In some embodiment, at least some of the cementitious material particles may adhere to at least some surface deformations on the surface of the closed cell foam particles. In some embodiments, the method may include mixing a second portion of water with the substantially dry composition for a second period of time to form a partially wet composition. In some embodiments, a method may include forming a building form including at least some cementitious materials from the partially wet composition. In some embodiments, the closed cell foam particles may include expanded polystyrene. In some embodiments, a ratio of the water to cementitious material particles may range from 0.20 to 0.40.

In some embodiments, a method may include preparing building forms including at least some cementitious materials. The method for preparing forms may include mixing substantially dry cementitious material particles with closed cell foam particles to form a substantially dry composition. In some embodiment, at least some of the cementitious material particles may adhere to at least some surface deformations on the surface of the closed cell foam particles. In some embodiments, the method may include mixing a second portion of water with the substantially dry composition for a second period of time to form a partially wet composition. In some embodiments, a method may include forming a building form including at least some cementitious materials from the partially wet composition. In some embodiments, the closed cell foam particles may include expanded polystyrene. In some embodiments, a ratio of the water to cementitious material particles may range from 0.20 to 0.40.

A concrete product machine comprising a vibrator assembly and a mold assembly. The vibrator assembly includes a vibrator shaft supported for rotation by a vibrator bearing set carried by a vibrator bearing housing. The mold assembly is carried by the vibrator assembly and includes a concrete product mold carried by a mold support member. The mold support member is carried by the vibrator bearing housing. A mold assembly support joint comprises first and second support surfaces of the vibrator bearing housing engaging respective first and second support surfaces of the mold support member in a tapered fit.

In some embodiments, a method may include preparing building forms including at least some cementitious materials. The method for preparing forms may include mixing substantially dry cementitious material particles with closed cell foam particles to form a substantially dry composition. In some embodiment, at least some of the cementitious material particles may adhere to at least some surface deformations on the surface of the closed cell foam particles. In some embodiments, the method may include mixing a second portion of water with the substantially dry composition for a second period of time to form a partially wet composition. In some embodiments, a method may include forming a building form including at least some cementitious materials from the partially wet composition. In some embodiments, the closed cell foam particles may include expanded polystyrene. In some embodiments, a ratio of the water to cementitious material particles may range from 0.20 to 0.40.