Provided is a building material that is lightweight, exhibits excellent formability, and is inhibited from being damaged during transportation, and a method for producing the same. Specifically, provided is a method for producing a building material, including: a first step of curing a core layer material including a hydraulic material, a silica-containing material, and an aluminum powder, to react the aluminum powder and form bubbles, and incompletely hardening the hydraulic material and the silica-containing material, to form a foamed core layer; a second step of dispersing a surface layer material including a hydraulic material, and a silica-containing material, to form an unfoamed surface layer; a third step of stacking the foamed core layer on the unfoamed surface layer, to form a stack including the unfoamed surface layer and the foamed core layer; and a fourth step of pressing and curing the stack, and a building material produced therewith.

The present invention is related to materials of construction in the technical field of architecture and civil engineering, known as construction material for masonry; specifically, it is a compound made with a mixture of biodegradable cellulose matrix which is obtained from recyclable materials through an innovative method. Such compound, reaches higher resistance to compression in comparison to the known quality standards, even thought the resultant clusters, blocks or bricks, etc., are lighter due to their high cellulose content. This compound might be used, but not limited to, as raw material to produce hollow bricks, blocks, clusters and other conglomerates to build houses and buildings.

A concrete product set by pouring a concrete slurry includes a) a concrete mixture; b) a graphene oxide admixture; and c) at least one reinforcing fiber selected from the group of fibers. As the poured concrete slurry cures, the poured slurry hardens into a composite material product, and the composite material is embedded with graphene oxide. In another exemplary embodiment, the present invention is directed to a process for preparing a concrete product. The process comprises the steps of a) preparing a concrete slurry with integral graphene oxide; b) pouring the concrete slurry; c) allowing the concrete slurry to cure; and d) optionally spray-applying graphene oxide and/or optional colloidal silica as a curing technique. In another exemplary embodiment, the present invention is directed to the product itself; namely, a concrete product with fibers and embedded graphene oxide flakes.

An organic fiber toughened inorganic composite artificial stone panel and a preparation method thereof are disclosed. The panel includes a surface layer, an intermediate organic fiber toughened layer and a toughened base layer. The surface layer includes the following components: 40-70 parts of quartz sand, 20-30 parts of quartz powder, 20-45 parts of inorganic active powder, 0.5-4 parts of pigment, 0.1-3 part of water reducing agent and 3-10 parts of water. The intermediate organic fiber toughened layer includes the following components: 40-60 parts of inorganic active powder, 45-65 parts of sand, 0.8-1.5 parts of water reducing agent, 6-14 parts of water and 4-8 parts of organic fiber. The toughened base layer includes the following components: 30-50 parts of inorganic active powder, 30-55 parts of quartz sand, 15-20 parts of quartz powder, 0.5-1.2 parts of water reducing agent, 4-8 parts of water and 0.8-2.5 parts of toughener.

To provide a molded body which has high strength, high ductility, and excellent dimensional stability while maintaining incombustibility and fire resistance.

A molded body formed from a curable composition containing (A) at least one aluminosilicate source, (B) an alkali metal hydroxide, (C) a calcium ion source, and (D) an alkali resistant fiber, wherein the aluminosilicate source (A) has an SiO.sub.2 content of 50% by mass or more based on a total mass of the aluminosilicate source (A), an amorphous ratio of 50% by mass or higher, and an average particle diameter of 50 m or smaller, and comprises an aluminosilicate source having an average particle diameter of 10 m or smaller in an amount of 30% by mass or more based on the total mass of the aluminosilicate source (A).

Printable cementitious compositions for additive manufacturing are provided, that have a fresh state and a hardened state. In fresh state, the composition is flowable and extrudable in the additive manufacturing process. In the hardened state, the composition exhibits strain hardening. In one variation, the strain hardening is represented by a uniaxial tensile strength of about 2.5 MPa, a tensile strain capacity of about 1%, and a compressive strength at 100 hours of about 20 MPa. In other variations, the composition includes Portland cement, a calcium aluminate cement, a fine aggregate, water, a high range water reducing agent (HRWRA), and a polymeric fiber, as well as one or more optional components selected from: fly ash, silica flour, microsilica, attapulgite nanoclay, and/or hydroxypropylmethyl cellulose (HPMC). Methods of additive manufacturing with such compositions are also provided.

[Object] To provide a building material having excellent durability.

[Solution] A building material has a convex part formed on a surface thereof, the convex part including a first lateral surface part and a second lateral surface part corresponding to the first lateral surface part. The building material is formed from a mixture containing a hydraulic material, an admixture, and a plant-based reinforcing material, and the plant-based reinforcing material at least in the convex part is distributed in the mixture with the hydraulic material and the admixture attached to the plant-based reinforcing material. A distribution of the plant-based reinforcing material in the first lateral surface part and a distribution of the plant-based reinforcing material in the second lateral surface part are substantially the same. Desirably, the convex part includes a first edge part that is an edge part of the first lateral surface part and a second edge part that is an edge part of the second lateral surface part and that corresponds to the first edge part, and a distribution of holes formed in the first edge part and a distribution of holes formed in the second edge part are substantially the same.

Cement composite boards comprising cellulose filaments (CF) and/or CF-containing pulp, are described. The composite boards have at least an improved modulus of rupture when compared with similar board that are free of CF. Methods for producing the CF and/or CF-containing pulp reinforced cement boards are also described. The CF cement composite board comprises: cellulose filaments (CF) and/or CF-containing pulp, and cement, wherein the CF has an aspect ratio of 200 to 5000, comprising a weight % of CF is from 1% to 20% by weight of the composite board. The composite boards herein described may have a modulus of rupture of more than 7 MPa.

A lightweight and strong tile constructed of a composition of cement, cellulous, perlite powder iron oxide and water is disclosed. The cellulous may include recycled paper products such as paper and cardboard that may be shredded. Excess water is removed by a vacuum and the composition is pressed to form a tile.

A pultrusion system, in accordance with various embodiments, is disclosed herein. The pultrusion system comprises a pulling mechanism and a slurry infusion bath. The pulling mechanism is configured to grasp and pull a textile through the infusion bath. The pultrusion system may comprise a feeding station to supply the textile to the pultrusion system. The pultrusion system may comprise a water bath configured to improve impregnation of a cement matrix from the slurry infusion bath.