In some embodiments, a method may include preparing building forms including at least some cementitious materials. The method for preparing forms may include mixing substantially dry cementitious material particles with closed cell foam particles to form a substantially dry composition. In some embodiment, at least some of the cementitious material particles may adhere to at least some surface deformations on the surface of the closed cell foam particles. In some embodiments, the method may include mixing a second portion of water with the substantially dry composition for a second period of time to form a partially wet composition. In some embodiments, a method may include forming a building form including at least some cementitious materials from the partially wet composition. In some embodiments, the closed cell foam particles may include expanded polystyrene. In some embodiments, a ratio of the water to cementitious material particles may range from 0.20 to 0.40.

In some embodiments, a method may include preparing building forms including at least some cementitious materials. The method for preparing forms may include mixing substantially dry cementitious material particles with closed cell foam particles to form a substantially dry composition. In some embodiment, at least some of the cementitious material particles may adhere to at least some surface deformations on the surface of the closed cell foam particles. In some embodiments, the method may include mixing a second portion of water with the substantially dry composition for a second period of time to form a partially wet composition. In some embodiments, a method may include forming a building form including at least some cementitious materials from the partially wet composition. In some embodiments, the closed cell foam particles may include expanded polystyrene. In some embodiments, a ratio of the water to cementitious material particles may range from 0.20 to 0.40.

This document describes systems and processes for forming synthetic molded slabs, which may be suitable for use in living or working spaces (e.g., along a countertop, table, floor, or the like).

A device for producing molded concrete blocks includes a mold lower part in which at least one mold cavity is formed and a mold upper part including at least one pressure piece with a lower face facing the mold cavity, an upper face facing away from the mold cavity, and lateral surfaces, wherein the pressure piece has fluid openings on the lower face and/or on the lateral surfaces and is designed to engage into the mold cavity such that when the pressure piece is engaged, a fluid can be introduced into the mold cavity from the fluid openings and/or when the pressure piece is engaged, a fluid can be discharged out of the mold cavity from the fluid openings.

In a method for manufacturing articles in the form of a slab or block, obtained by means of a procedure during which an initial mix including aggregates and a binder undergo vacuum vibro-compression followed by a step involving hardening of the binder, the aggregates include synthetic aggregates and fillers with a hardness greater than or equal to 5 Mohs, which contain silicon dioxide substantially only in amorphous form.

Disclosed is a vibration device with a vibrating table for a concrete block manufacturing machine for compression of a material to be compressed. The vibration device is at least partially resiliently mounted on a machine frame and driven by at least one electric motor. As a result the vibrating table can be set in a predominantly vertical vibrating movement, wherein the vibration device has a plurality of vibrating table bars arranged parallel to one another and fastened to the vibrating table and impact bars fastened statically to the machine frame. All the impact bars are displaceable relative to the vibrating table bars and along a displacement axis running parallel to the vertical vibrating movement by a plurality of positioning devices connected to one another and driven by at least one common drive unit in order to obtain a synchronous displacement of all the impact bars.

This document describes systems and processes for forming synthetic molded slabs, which may be suitable for use in living or working spaces (e.g., along a countertop, table, floor, or the like).

Methods, compositions, and apparatuses are provided herein that utilize polystyrene from recycled products to make a high strength composite concrete that can be used for subgrade utility vaults, utility trenches, etc. Polystyrene is a widely-used plastic that can be collected and then densified at particular parameters including temperature to transform the polystyrene to a usable form. Then, the densified polystyrene is combined with other resin materials and dry materials to form a high-strength concrete material. The amount of densified polystyrene that is combined with the other materials is critical to control shrinkage and expansion of the concrete material during manufacturing.