The manufacturing method of the honeycomb structure includes a mounting step of mounting an extruded honeycomb formed body on a firing setter disposed on a shelf plate, and a firing step of firing the honeycomb formed body mounted on the firing setter to form the honeycomb structure, and in the mounting step, the firing setter is used in which a value obtained by dividing an area of a formed body end face of the honeycomb formed body by an area of a honeycomb mounting surface of the firing setter which faces the formed body end face and at least a part of which comes in contact with the formed body end face is in a range of 2.5 to 20.0.

An extrusion forming apparatus includes an extruding section, a chamber drum, and a forming section. The extruding section kneads a material including a ceramic raw material and extrudes a kneaded material. The chamber drum has a first space portion having a first extruding direction extending portion through which the kneaded material is allowed to flow in an extruding direction, and a second space portion which has a second extruding direction extending portion extending in the extruding direction and a direction changing portion bending from the extruding direction to a downward direction, to allow the kneaded material to flow in the downward direction changed from the extruding direction. The second space portion has a cross section obtained by isotropically decreasing a cross section of the first space portion perpendicular to a flow-through direction of the kneaded material. The forming section has a die to extrude a ceramic formed body.

A method for producing a ceramic formed body comprises: a wet mixing step of adding a liquid containing water to ceramic raw material mixed powder and subjecting it to wet mixing in a continuous mixer; and an extrusion molding step of feeding the wet mixed powder obtained in the wet mixing step to an extruder by a belt feeder and extruding the wet mixed powder. In the method for producing the ceramic formed body, an amount of the wet mixed powder fed to the extruder is adjusted based on an amount of mass change of the wet mixed powder stored in a reservoir provided between the continuous mixer and the belt feeder.

A skin-forming die includes an inlet face; an outlet face; one or more slots, each of the one or more slots comprising one or more slot inlets extending between the one or more slot inlets and the outlet face; a plurality of feedholes extending between the inlet face and the one or more slot inlets; and a central opening configured to receive a matrix die. Extrusion die apparatus and methods of manufacturing honeycomb bodies are also disclosed.

A honeycomb extrusion die comprising at least some slots (308) each with a divot (312) spaced toward a discharge surface (324) from a feedhole-slot intersection (332) and a wide portion at the discharge surface extending into the die body (358) to the divot (312) to strengthen a peripheral region of a honeycomb extrudate in a reinforcement region, and a bulk nominal section corresponding to a bulk region of the honeycomb body.

The manufacturing method includes a step of mixing a coarse particle zeolite, a fine particle zeolite, and a raw material of an inorganic bonding material to prepare a zeolite raw material; a step of forming the prepared zeolite raw material into a honeycomb shape to prepare a honeycomb formed body; and a step of firing the prepared honeycomb formed body to prepare the honeycomb structure. In the step of preparing the zeolite raw material, as the coarse particle zeolite, a chabazite type zeolite having a specific average particle diameter, the fine particle zeolite having a specific average particle diameter, the raw material of the inorganic bonding material which includes at least basic aluminum lactate is used.

A honeycomb extrusion die assembly (10) comprising a honeycomb extrusion die (701) and a forming plate (800) to block batch flow to at least a portion of a skin forming region. The honeycomb extrusion die (701) comprising a step cut discharge surface (758, 760) in the skin forming region and at least some slots (722) each with a divot (312) spaced toward a discharge surface (710) from a feedhole-slot intersection and a wide portion at the discharge surface (710) extending into the die body to the divot (312) to strengthen a peripheral region of a honeycomb extrudate in a reinforcement region, and a bulk nominal section corresponding to a bulk region of the honeycomb body.

A manufacturing method of a honeycomb structure including: a formed body forming step of extruding a forming raw material, to form a plurality of quadrangular prismatic columnar honeycomb formed bodies; a firing step of firing the honeycomb formed bodies, to form a plurality of quadrangular prismatic-columnar quadrangular segments; a triangular segment forming step to form a triangular prismatic-columnar triangular segment; a bonded body forming step to form a honeycomb bonded body; and a circumference grinding step to manufacture the honeycomb structure, wherein the bonded body forming step further includes: a pressurizing step of pressurizing the triangular segment from a circumferential direction of the temporary assembly toward a central direction thereof, by use of a pressurizing jig comprising a pressurizer.

A setter for firing used for firing a honeycomb formed body and interposed between the honeycomb formed body and a shelf plate, the setter for firing including: a setter body part having a honeycomb placement surface at least partially in contact with a formed body end face of the honeycomb formed body and placing the honeycomb formed body on the honeycomb placement surface; and a setter supporting part that is provided below the setter body part and supports the setter body part, wherein a value obtained by dividing an area of the honeycomb placement surface of the setter body part by an area of a setter supporting surface of the setter supporting part that contacts the setter body part is in a range of 1.5 to 20.0.

A flow speed control plate is provided for use in combination with a die for forming a monolith. The flow speed control plate includes: a base plate having both a clay supply surface and a clay outflow surface that is to be superposed on a clay inflow surface of the die; clay flow holes which each penetrate the base plate and through which the clay flows from the clay supply surface to the clay outflow surface; and a positioning mechanism provided to position the flow speed control plate with respect to the die so that each of the clay flow holes of the flow speed control plate has its central axis arranged coaxially with a central axis of a corresponding one of clay inflow holes of the die. Moreover, a diameter of the clay flow holes is set to be smaller than a diameter of the corresponding clay inflow holes.