Patent classifications
B28B2003/203
CARRIER FOR HONEYCOMB BODY AND METHOD
A carrier (230) for a honeycomb body (220) and a method for manufacturing a honeycomb body(220) are provided. The carrier (230) comprises a first side support (234), a second side support (236), and a flexible sheet (240) suspended between the first (234) and second (236) side supports for supporting the honeycomb body (220). The method comprises placing a green honeycomb body (220) on the flexible sheet (240) and transporting the green honeycomb body (220).
SETTER FOR FIRING, AND METHOD FOR PRODUCING HONEYCOMB STRUCTURE USING SETTER FOR FIRING
A setter for firing in a plate which is used for firing a honeycomb formed body and interposed between the honeycomb formed body and a shelf plate, wherein the setter for firing has a setter lower surface section facing the shelf plate, the setter lower surface section including: a central region part formed by a region including a lower surface center of the setter lower surface section; and a peripheral region part formed by a peripheral region of the central region part, and the peripheral region part has at least four or more setter groove parts each having a recessed cross sectional shape and extending radially from the lower surface center respectively in a direction from a boundary with the central region part toward a setter outer circumferential section.
Honeycomb structure and method for manufacturing honeycomb structure
A honeycomb structure includes honeycomb segments each having a porous partition wall defining a plurality of cells, and includes a porous bonding layer containing a crystalline anisotropic ceramic and disposed so as to bond side surfaces of the honeycomb segments to each other. A ratio of a pore volume (cc/g) of a fine pore defined as a pore in the bonding layer having a pore diameter of 10 m or more and less than 50 m with respect to a pore volume (cc/g) of a coarse pore defined as a pore in the bonding layer having a pore diameter of 50 m or more and 300 m or less is from 2.0 to 3.5, the pore volume of the fine pore is from 0.15 to 0.4 cc/g, and the pore volume of the coarse pore is from 0.05 to 0.25 cc/g.
METHOD FOR DRYING COLUMNAR HONEYCOMB FORMED BODY AND METHOD FOR PRODUCING COLUMNAR HONEYCOMB STRUCTURE
A method for drying at least one unfired columnar honeycomb formed body, the honeycomb formed body comprising a raw material composition containing at least one raw material of ceramics, water and at least one heat-gelling binder, and comprising plurality of cells comprising flow paths penetrating from a first bottom surface to a second bottom surface in an inside of an outer sidewall, the cells being defined by partition walls, the method comprising a step of drying the honeycomb formed body by allowing hot gas satisfying 0.8T2/T13.3 in which T1 represents a gelation temperature of the binder ( C.) and T2 represents a wet-bulb temperature of hot gas ( C.), to pass through the flow paths of the plurality of cells such that the hot gas flows into the first bottom surface and flows out of the second bottom surface, while surrounding an outer side surface of the honeycomb formed body by a correction mold comprising an inner side surface shape corresponding to the outer side surface shape of the honeycomb formed body, wherein during the step of drying the honeycomb formed body, at least a part of the outer side surface of the honeycomb formed body receives pressure from the inner side surface of the correction mold, whereby the honeycomb formed body is subjected to shape correction.
MANUFACTURING METHOD OF HONEYCOMB STRUCTURE
A manufacturing method of a honeycomb structure including: a dry mixing step of dry-mixing raw materials to form the honeycomb structure by a batch treatment, a wet mixing step of adding a liquid including at least one selected from the group consisting of water, a surfactant, a lubricant and a plasticizer to a dry mixture obtained in the dry mixing step, to perform wet mixing, a kneading step of kneading a wet mixture obtained in the wet mixing step, and a forming step of extruding a forming material prepared in the kneading step, wherein in the dry mixing step, a used forming material passed through the forming step is added as a part of the raw material, to perform dry mixing, and the kneading step includes a liquid re-adding step of further adding the liquid in a process of kneading the wet mixture.
PILLAR-SHAPED HONEYCOMB STRUCTURE AND METHOD FOR MANUFACTURING SAME
A pillar-shaped honeycomb structure, comprising an outer peripheral side wall; first cells having an opening on the first end surface and having a sealing portion on the second end surface; and second cells adjacent to the first cells with partition walls interposed therebetween and having a sealing portion on the first end surface and having an opening on the second end surface; wherein the outer peripheral side wall, the partition walls, and the sealing portions are fired, and comprise cordierite as a main component and one or more sintering aids selected from ceria, zirconia, and titania; wherein in the partition walls, assuming an average porosity of a portion in a range A, and a portion in a range B is P.sub.1 (%); and assuming an average porosity of a portion in a range C is P.sub.2 (%), ?4?P.sub.1?P.sub.2?7 is satisfied.
MANUFACTURING METHOD OF SILICON CARBIDE-BASED HONEYCOMB STRUCTURE
A manufacturing method of a silicon carbide-based honeycomb structure, including a firing step of introducing extruded honeycomb formed bodies containing a silicon carbide-based component, together with firing members into a firing furnace, and firing the honeycomb formed bodies, to manufacture the silicon carbide-based honeycomb structure, wherein the firing members are formed by using a ceramic material containing 70 wt % or more of alumina, and the firing step further includes: an inert gas supplying step of supplying an inert gas to a furnace space of the firing furnace, and a gas adding step of adding a reducing gas to the furnace space.
Sealed honeycomb structure
A sealed honeycomb structure may include porous walls dividedly forming inlet cells and outlet cells extending from an end surface of an inlet side to an end surface of an outlet side, inlet and outlet side sealing portion 5b, and an inlet side sealing portion, wherein at least one outlet cell is a reinforced cell where a reinforcing part 6 for reinforcing the outlet cell 2b is formed at at least one corner portion 21a at which the walls on a cross-section vertical to an extending direction of the cell cross each other, wherein the inlet cell is a non-reinforced cell where the reinforcing part is not formed at all the corner portions at which the walls on the cross-section vertical to the extending direction of the cell cross each other, and wherein the reinforcing parts 6 of the reinforced cells 22 are formed at a section of the honeycomb structure from the end surface of the outlet side in the extending direction of the cell.
Extrusion dies and methods of manufacturing the same
Methods of manufacturing an extrusion die (100) having a plurality of pins (600a-c) and a plurality of slots (601) defined by the plurality of pins, each pin having a base, the method including applying a coating material (604) over side walls of the bases of the pins of the extrusion die and removing a portion of the coating material coated over the side walls of the bases of the plurality of pins with a cutting tool (650). In some embodiments, the cutting tool has a cutting width (652) equal to a target slot width (640) of the slots. In some embodiments, applying the coating material over the side walls of the bases of the pins includes overcoating a coating material to a thickness that is greater than a thickness needed to define a target slot width of the slots.
Manufacturing method of honeycomb structure, and honeycomb formed body
A manufacturing method of the honeycomb structure has a forming step of forming a honeycomb formed body having partition walls defining a plurality of cells; a convex end portion forming step of forming a convex end portion including a convex end face in the obtained honeycomb formed body; a mounting step of directing downward one end face on which the convex end portion is formed and mounting the honeycomb formed body on a shelf plate; a firing step of firing the honeycomb formed body mounted on the shelf plate to form a honeycomb fired body; and an end face grinding step of grinding one end face of the honeycomb fired body to remove the convex end portion.