A method for producing a honeycomb structure for fine particle collection filters. The honeycomb structure includes a plurality of porous honeycomb segments joined together via joining material layers. The method includes the steps of: forming the outer peripheral wall of each of the porous honeycomb segments so as to have a thickness thicker by a grinding margin; drying the porous honeycomb segments each formed by grinding the outer peripheral wall so as to have the thickness thicker by the grinding margin; firing the dried porous honeycomb segments; grinding and removing the grinding margin of the outer peripheral wall of each of the fired porous honeycomb segments; and applying a joining material to each of the porous honeycomb segments with the grinding margin ground and removed, between joining surfaces of each of the porous honeycomb segments, to join the porous honeycomb segments via the joining material layers.

A honeycomb structure has a plurality of cells formed by a plurality of partition walls. The partition walls are formed of a porous material composed predominantly of cordierite. Each partition wall includes surface layer portions having a porosity of 50% or more and an inside portion having a porosity of 50% or more, the surface layer portions being portions ranging respectively from opposite surfaces to a depth corresponding to 25% of the thickness of the partition wall, and the inside portion being the other portion. The surface layer portions and the inside portion both include pores having axial pore widths of less than 30 m and pores having axial pore widths of 30 m or more. A mean axial pore width in the surface layer portions is smaller than a mean axial pore width in the inside portion.

Methods of manufacturing honeycomb-structure-forming extrusion dies having a number of slots for use in producing extruded articles having complex honeycomb patterns and extrusion dies for use in the manufacture of extruded honeycomb bodies. The method includes inserting a die insert having a runner and a number of teeth into a slot of an extrusion die such that each of the teeth blocks at least a portion of the slot of the extrusion die. The method further includes separating the runner from the teeth so that the teeth remain within the slot of the extrusion die.

A receiving table 100 for supporting a side surface of a honeycomb formed body, the side surface being parallel to a cell extending direction. The receiving table 100 comprises: a body portion 10 having a groove 11 extending in one direction; a support portion 20 comprising: a flexible sheet substrate 21 in contact with a surface of the groove 11 of the body portion 10; and a foam layer 22 attached to the flexible sheet substrate 21, the foam layer 22 being brought into contact with the side surface of the honeycomb formed body; and fixing members 30 for fixing the support portion 20 to the body portion 10. The support portion 20 is provided in a non-adhesive state to the body portion 10.

An extrusion apparatus (200) and method to extrude ceramic precursor batch through a die to form a honeycomb extrudate (100), and an apparatus assembly method, are provided. The apparatus comprises a tail ring device (202) comprising a tapered inner opening configured to funnel the batch downstream from upstream extrusion hardware, wherein an inner surface (318,320) of the tail ring device (202) comprises no pockets or protrusions to disrupt batch flow; a bow control device (204) disposed on the tail ring device (202) comprising an aperture (414) defined by shutter plates (S1-S4) to control a bow of the honeycomb body extrudate (100) formed from the batch flowing through the die by adjustment of the shutters (S1-S4); and an edge flow control device (206) disposed on the bow control device (204) comprising edge plates (816) configured to protrude into the batch to control an edge flow of the batch flowing to a periphery of the die.

A method for producing a ceramic formed body comprises: a wet mixing step of adding a liquid containing water to ceramic raw material mixed powder and subjecting it to wet mixing in a continuous mixer; and an extrusion molding step of feeding the wet mixed powder obtained in the wet mixing step to an extruder by a belt feeder and extruding the wet mixed powder. In the method for producing the ceramic formed body, an amount of the wet mixed powder fed to the extruder is adjusted based on an amount of mass change of the wet mixed powder stored in a reservoir provided between the continuous mixer and the belt feeder.

Ceramic honeycomb extrusion apparatus and a method of extruding a honeycomb body are disclosed. The honeycomb extrusion apparatus and method utilize a homogenizer plate comprising through holes and a screen support plate comprising screen support plate openings and aligned with the through holes.

A method for manufacturing a honeycomb structure includes a tubular circumferential wall and partition walls forming a honeycomb-shaped cross-section and defining a plurality of cells extending inside the circumferential wall in the axial direction of the circumferential wall. The method includes a molding process, a degreasing process, and an impregnation process. The molding process molds a mixture including ceramic particles, an organic binder, and a dispersion medium to obtain a molded body. The degreasing process removes the organic binder included in the molded body to obtain a degreased body. The impregnation process impregnates the inside of the circumferential wall and the partition walls of the degreased body with metal silicon. The impregnation process is performed under an inert gas atmosphere or a vacuum at a temperature between 1400 C. and 1900 C.

A honeycomb structure has a pillar-shaped honeycomb structure body having porous partition walls which defines cells which forms a passage of liquid extended from an inflow end face toward an outflow end face, a circumferential wall arranged to surround a circumference of the partition walls. The honeycomb structure body has an outermost circumference cell structure including a complete cell arranged at the outermost circumference of the honeycomb structure body, a center cell structure formed by the cells arranged at a center part at an inner side to the outermost circumference cell structure, and a boundary wall arranged at a boundary part between the outermost circumference cell structure and the center cell structure. The outermost circumference cell structure and the center cell structure are formed as different structures to each other, and a thickness of the boundary wall is set to be thicker than a thickness of the circumferential wall.

A ceramic formed body extrusion method for forming a ceramic formed body having a wall-shaped or plate-shaped formed portion by using an extrusion die provided with a slit for extrusion of a ceramic formed body from a raw material for forming, the slit including a slit former stage unit located on an upstream side in an extrusion direction in the extrusion and a slit latter stage unit located on a downstream side in the extrusion direction, the slit latter stage unit having a width of three to 27 times a width of the slit former stage unit, and by extruding a raw material containing a first particle having an aspect ratio of two or more and less than 300 such that the raw material passes though the slit former stage unit of the extrusion die and then passes through the slit latter stage unit.