The method of predicting a formed body density includes: a correlation calculating step of obtaining the correlation between the formed body density of the formed body and the porosity of the fired body; and a formed body density predicting step including: in a case of preparing a kneaded material A from a ceramic raw material having substantially the same composition as a ceramic raw material used for preparing a kneaded material, preparing a formed body B by forming the kneaded material A, preparing a dried body C by drying the formed body B, and preparing a fired body D having a desired porosity by firing the dried body C, calculating a predicted value of the formed body density of the formed body B corresponding to the desired porosity of the fired body D using the correlation.

A honeycomb structure has partition walls defining a plurality of polygonal cells which become through channels for a fluid, a structure end face vertical to an axial direction has at least two cell regions possessing mutually different cell structures and surrounded by circumferential portions, and in the cell regions adjacent to each other, to first partition walls of a first cell structure of one first cell region, second partition walls of a second cell structure of the other or second cell region are tilted.

The present invention relates to a process of fabricating a multi-layer composite structure by 3D printing, said composite structure comprises at least one cured mortar layer formed by curing of a mortar composition, and at least one polyurethane layer formed by polymerization of a first polyurethane forming composition, wherein said mortar composition and said first polyurethane forming composition are dispensed individually and simultaneously via adjacent printing nozzles. The mortar composition is optionally modified by a second polyurethane forming composition.

A honeycomb structure includes a central area and a reinforced outer peripheral area. A reference boundary cell with an inner wall orthogonal to an imaginary straight line, adjacent to the honeycomb center, and thinner than an outer wall adjacent to the honeycomb periphery has a reference wall different in wall thickness from the other three cell walls among the remaining four cell walls excluding the inner wall and the outer wall. The honeycomb structure includes a reference Y-shaped unit having the reference wall, the outer wall, and a cell wall. The honeycomb structure includes a plurality of Y-shaped units extending in the same directions as the reference Y-shaped unit. For every Y-shaped unit in the central area and the reinforced outer peripheral area of the honeycomb structure, the cell walls of each Y-shaped unit has an equal wall thickness.

A ceramic honeycomb structure comprising a ceramic honeycomb body having pluralities of longitudinal flow paths partitioned by square-lattice-cross-sectioned cell walls, and an outer peripheral wall formed on an outer periphery of the ceramic honeycomb body; the outermost peripheral cell wall of the ceramic honeycomb body having an outer peripheral surface shape reflecting the square lattice shapes of the cell walls; the thickness of the outer peripheral cell wall being larger than the thickness of the cell walls; and the outer peripheral wall being formed to cover an outer peripheral surface of the outer peripheral cell wall.

An apparatus and method to machine cavities in die blanks having little to no taper. The apparatus includes an elec trode tool (200) including intersecting walls coated with electrically insulating coating (258), an erosion face (204) comprising a cross section of the walls exposed through the electrically insulating coating, and a channel formed by the walls to supply electrolyte to the erosion face, the channels defined by interior surfaces of the walls and having an opening formed by edges of the erosion face. The method includes pulsed electrochemical machining a work piece with the electrode tool.

A device for stabilizing a concrete form includes an anchoring member with a channel aligned along a first axis, and elongate members with cavities aligned along a second axis, the elongate members coupled to form a frame. The device may include an anchoring post for insertion through the channel of the anchoring member to secure the device to a surface, and sliders with elongate bodies for insertion into the cavities of the elongate members, where the sliders are affixed to an engagement member structurally configured for engaging the concrete form. First retaining members may be structurally configured to engage the anchoring post when inserted through the channel of the anchoring member thereby maintaining a position of the frame along the first axis. Second retaining members may be structurally configured to engage a slider when inserted into the elongate member thereby maintaining a position of the slider along the second axis.

A honeycomb ceramic substrate, a method of making thereof, and a honeycomb extrusion die configured to extrude a honeycomb ceramic substrate from a batch of ceramic or ceramic-forming material is provided. The substrate may include a lattice of intersecting walls defining a honeycomb network of flow channels extending between an inlet end and an outlet end of the honeycomb substrate. Each flow channel may be defined by a plurality of channel walls of the intersecting walls with at least two of the plurality of channel walls including concave inner surfaces facing a center of the corresponding flow channel from central portions of the concave inner surfaces to concave corner portions facing the center of the corresponding flow channel.

Methods for forming an electrode for use in forming a honeycomb extrusion die. The method includes forming, by means of an additive manufacturing process, an electrode includes a base having a web extending from the base. The web defines a matrix of cellular openings. The method further includes forming a secondary electrode having a plurality of pins. The plurality of pins are shaped and arranged so as to mate with the matrix of cellular openings defined by the web of the electrode. The method further includes machining the electrode using the secondary electrode to smooth surfaces of the electrode formed by the additive manufacturing process.

A method of manufacturing a honeycomb extrusion die. The die includes a feed hole plate and a pin assembly comprising pins extending feed hole plate. One or more of the pins includes a head including an alignment surface, flow surfaces, a contact surface, and a taper located between the alignment surface and the contact surface. The pins are adhered to the output surface of the feed hole plate at their respective contact surfaces. A tail of each pin is connected to the head and extends away from the feed hole plate. The alignment surfaces of adjacent pins contact each other, such that the tails of adjacent pins are spaced apart to at least partially define discharge slots. The flow surfaces of adjacent pins are spaced apart to at least partially define channels to enable flow from the feed holes to exit the honeycomb extrusion die through the discharge slots.