The present disclosure relates to a method of forming a waffle slab with concrete surfaces that do not require polishing, the method comprising: providing steel molds connected to each other, and forming a space in the steel molds, wherein at least one of the steel molds has a hole; disposing a plurality of inner molds in the space formed by the steel molds; disposing predetermined steel bar cages between the plurality of inner molds, and between the plurality of inner molds and the steel molds; disposing a steel plate on top surfaces of the steel molds, wherein the steel plate comprises separate air holes; and pouring a Self-Compacting Concrete (SCC) into the space from the hole of the at least one of the steel molds such that the SCC fills the space to form the waffle slab.

A member for a semiconductor manufacturing apparatus includes a ceramic disc incorporating an electrode and a ceramic cylindrical shaft supporting the disc. The disc and the shaft are integrally formed and mutually have no bonding interface. The disc has a surface with which the shaft is integrated. The surface has a region inside the shaft and a region outside the shaft. The region inside the shaft is recessed by one step with respect to the region outside the shaft and has an electrode exposure hole through which the electrode is exposed.

A form for forming a modular pavement slab with long and short cavities alternatingly formed around its periphery includes a header and a plurality of short and long forming tools. The header includes an inner vertical surface that defines a portion of the periphery of the modular pavement slab. The short forming tool includes an elongate body defining a longitudinal axis and having a proximal end positioned against the inner vertical surface of the header. The elongate body has a longitudinal bore therethrough and a riser bore defining an axis that is noncollinear to the longitudinal axis. A riser is releasably coupled to the riser bore. The long forming tool is substantially similar to the short forming tool. The elongate body, however, is longer than the short forming tool and includes two riser bores. A riser is releasably coupled to each respective riser bore.

A universally adaptable waffle-cavity form and methods for constructing a waffle panel are described. The waffle-cavity form is provided with a standard shape and size and can be easily adapted to alter the dimensions thereof. The form can be cut down and combined with one or more other cut down forms to provide a combined form with desired dimensions. The forms can also be combined without first being cut down through the use of a saddle that is placed over a joint therebetween. A plurality of the forms can be affixed to a mold decking in a desired arrangement using anchors installed therebetween to form a mold that is reusable to produce multiple waffle panels.

When a roof tile provided with a hole is manufactured, first a non-cured composition 11 is fed between two facing mold surfaces 13b and 15b of two mold halves 13 and 15 after which the two mold halves are brought together. The mold surface 13b of one of the two mold halves 13 is provided with a bulge 17 which has a thickness 19 that is smaller than the distance 21 between the two mold surfaces 13b and 15b at the location of this bulge in the state of the mold halves brought together. As a result, the roof tile obtains a thin part 23 at the location of this bulge 17. After the pressing operation the two mold halves 13 and 15 are taken apart and the composition 11 is cured. Once the roof tile 1 has cured, the thin part 23 is broken away from the roof tile and in this manner the hole 5 in the roof tile is formed.

The present disclosure relates to a method of forming a waffle slab with concrete surfaces that do not require polishing, the method comprising: providing steel molds connected to each other, and forming a space in the steel molds, wherein at least one of the steel molds has a hole; disposing a plurality of inner molds in the space formed by the steel molds; disposing predetermined steel bar cages between the plurality of inner molds, and between the plurality of inner molds and the steel molds; disposing a steel plate on top surfaces of the steel molds, wherein the steel plate comprises separate air holes; and pouring a Self-Compacting Concrete (SCC) into the space from the hole of the at least one of the steel molds such that the SCC fills the space to form the waffle slab.

The present disclosure is related to a mold device for molding a waffle slab, wherein a plurality of connecting structures made of steel bars protrude from the sides of the waffle slab, the mold device comprising: a plurality of steel molds provided at both sides of each of the plurality of connecting structures and surrounding the waffle slab, each of the plurality of steel molds having a top surface, which has a hole therein; a plurality of auxiliary devices respectively disposed at the sides of the waffle slab and having through holes corresponding to holes in the plurality of steel molds; and a plurality of fasteners; wherein the plurality of fasteners respectively pass through the through holes of the plurality of auxiliary devices and are fixed into the holes of the plurality of steel molds so that each of the plurality of auxiliary device transversely connects the top surfaces of the plurality of steel molds.

A precast composite wall structure and method for forming the wall structure are disclosed. The method includes providing a casting bed defining a plurality of shapes corresponding to a three-dimensional outer surface of a wall structure, placing a first layer of uncured concrete to conform to the shapes defined by the lower surface, positioning a forming member in overlying relation above the frame, the forming member defining a plurality of rectangular-shaped channels therebetween, positioning a stud frame within the casting bed along the forming member, placing a second layer of uncured concrete within the casting bed to conform to the rectangular-shaped channels between the rectangular protrusions, and allowing the concrete to cure.

Embodiments of a system and a method for manufacturing a gypsum board can be used to produce a gypsum board having at least one perforated cover sheet via a cover sheet perforator system. The cover sheet perforator system can include a perforator roller is disposed downstream of a forming station along a machine direction, a roller support frame for rotatably supporting the perforator roller such that its rotational axis extends along the cross-machine direction, and a motor arranged with the perforator roller to rotate the perforator roller about the rotational axis. The drive motor can be adapted to rotate the perforator roller with a tangential speed substantially equal to the line speed to produce a series of perforation holes in an upwardly-facing cover sheet as the gypsum board moves past the perforator roller.

A member for a semiconductor manufacturing apparatus includes a ceramic disc incorporating an electrode and a ceramic cylindrical shaft supporting the disc. The disc and the shaft are integrally formed and mutually have no bonding interface. The disc has a surface with which the shaft is integrated. The surface has a region inside the shaft and a region outside the shaft. The region inside the shaft is recessed by one step with respect to the region outside the shaft and has an electrode exposure hole through which the electrode is exposed.