B28B7/348

Molded concrete blocks having simulated brick or stone outer surfaces and method of making same

A simulated stone or brick column or retaining wall is made up of rows of masonry blocks of generally trapezoidal configuration arranged in end-to-end relation to one another in each row, each block including a recessed portion being aligned with one another in each row and each block having textured wall surfaces simulating the appearance of brick or stone along one or more wall surfaces arranged in different configurations without the necessity of interlocking the blocks together.

CORE RESIN
20220227963 · 2022-07-21 · ·

Provided is a resin for core used for injection molding, with which an inner surface of an outer molded body is less likely to be roughened, and an inner surface of a finally obtained molded body is smooth and less likely to have chipping. The resin for core includes a polyvinyl alcohol-based resin, used for an application in which a core is dissolved in water after an outer molded body is molded in an injection molding process, and includes an easy stripping agent that enhances easy stripping properties when the resin for core dissolves in a proportion of more than 0.1 wt % and less than 1.2 wt %.

METHOD OF MAKING MOLDED CONCRETE BLOCKS HAVING SIMULATED BRICK OR STONE OUTER SURFACES

A method of forming simulated stone or brick column or a retaining wall is made up of rows of masonry blocks of generally trapezoidal configuration arranged in end-to-end relation to one another in each row, each block including a recessed portion being aligned with one another in each row and each block having textured wall surfaces simulating the appearance of brick or stone along one or more wall surfaces arranged in different configurations without the necessity of interlocking the blocks together.

Articulable erosion control mattress, manufacturing system, mattress rolling system, and methods
11731313 · 2023-08-22 ·

An articulating mattress of blocks interconnected with tensiles seated therein, said blocks having opposing longitudinal and transverse sides and a top surface each of a smooth surface by contact with a mold surface during casting and a bottom surface having a rough surface by screeding the flowable casting material from an open side of a mold formwork. The mattress inverted with a rolling apparatus for installation with the rough surface in frictional contact on a ground surface for erosion control, said mattress rolling apparatus having base, front wheels, and steerable rear wheels, with a rolling mechanism for rolling the articulating mattress. An apparatus and a method of casting an articulable mattress with a rough bottom surface for erosion control are disclosed.

Additive manufacture-assisted method for making structural elements having controlled failure characteristics

A process for making a layered multi-material structural element having controlled mechanical failure characteristics. The process includes the steps of: supplying a cementitious layer and forming a polymer layer on the cementitious layer by additive manufacture such that the polymer layer has a first thickness and the cementitious layer has a second thickness, wherein the polymer layer comprises a polymer and the cementitious layer comprises a cementitious material; and allowing the polymer from the polymer layer to suffuse into the cementitious layer for a period of time to obtain a suffused zone in the cementitious layer such that the suffused zone has a third thickness that is less than half the second thickness.

CONCRETE MONUMENT FORMING

A kit for forming a monument includes a backplate having a top surface, a plurality of tiles that each have a face with a raised symbol on the face configured to be positioned selectively on the top surface of the backplate, and a perimeter frame sized to mate with the backplate to form a cavity. The tiles can be located in positions on the top surface of the backplate, the perimeter frame can be affixed to the backplate, and a moldable material can be flowed into the cavity where the moldable material can harden. The perimeter frame, backplate and tiles can then be removed from the hardened moldable material, leaving a hardened material with a surface having a recess formed by the raised symbol.

ADDITIVE MANUFACTURE-ASSISTED METHOD FOR MAKING STRUCTURAL ELEMENTS HAVING CONTROLLED FAILURE CHARACTERISTICS

A process for making a layered multi-material structural element having controlled mechanical failure characteristics. The process includes the steps of: supplying a cementitious layer and forming a polymer layer on the cementitious layer by additive manufacture such that the polymer layer has a first thickness and the cementitious layer has a second thickness, wherein the polymer layer comprises a polymer and the cementitious layer comprises a cementitious material; and allowing the polymer from the polymer layer to suffuse into the cementitious layer for a period of time to obtain a suffused zone in the cementitious layer such that the suffused zone has a third thickness that is less than half the second thickness.

Mold for manufacturing slab and manufacturing method thereof
11161277 · 2021-11-02 · ·

The present disclosure herein relates to a mold for manufacturing a slab. More particularly, the mold includes a first fabric layer, a first rubber layer disposed on the first fabric layer, a second fabric layer disposed on the first rubber layer, and a second rubber layer disposed on the second fabric layer. Here, the second rubber layer includes a base part and a frame part extending from an edge of the base part. Also, the base part and the frame part are integrated with each other.

METHOD FOR PRODUCING THREE-DIMENSIONAL MOLDED PARTS AND REGULATING THE MOISTURE CONTENT IN BUILD MATERIAL

A method for producing three-dimensional molded parts by means of layering, the moisture content of the build material mixture being able to be regulated.

Method and system for demolding a flexible mold of dried wet-cast concrete products

The problem of wet-cast concrete products getting stuck or being uncontrollably ejected from a flexible mold during demolding is solved by moving the flexible mold through a passage, defined by both a mold-receiving surface and a rotatable mold-support distanced therefrom, while moving an edge of the flexible mold along an unsmooth path that includes at least one sharp point.