Provided is a three-dimensional object formation method for forming a three-dimensional object by at least repeating: forming a powder material layer using a powder material for three-dimensional object formation containing a base material coated with an organic material; and hardening a predetermined region of the powder material layer by delivering a hardening liquid to the powder material layer formed in the formation of a powder material layer, where the hardening liquid contains a cross-linking agent cross-linkable with the organic material.

A process for manufacturing a composite material part includes formation of a fibrous texture from refractory ceramic fibres, placement of the fibrous texture in a mould with interposition of a filtration layer between the fibrous texture and a discharge port, the filtration layer including a partially densified fibrous structure, pressure injection of a slurry containing a powder of refractory ceramic particles into the fibrous texture, drainage by the filtration layer of the slurry solvent having passed through the fibrous texture and retention of the powder of refractory ceramic particles within the texture by the filtration layer to obtain a fibrous preform including the fibrous texture filled with refractory ceramic particles and the filtration layer, heat treatment of the refractory ceramic particles present in the fibrous texture of the preform to form a composite material part including the fibrous texture densified by a refractory ceramic matrix and the filtration layer.

Provided is a three-dimensional shaped article with relatively high strength and relatively high accuracy. A sintering and shaping method includes: a shaping layer forming process of forming a shaping layer by using a sintering and shaping material in which inorganic particles are included; a process of applying a liquid binding agent, in which a thermoplastic resin and inorganic particles are included, to a desired region of the shaping layer; a process of curing the liquid binding agent, which is applied, to form a shaping cross-sectional layer (shaping portion); a process of removing a region (non-shaping portion) of the shaping layer to which the liquid binding agent is not applied; and a process of heating the shaping cross-sectional layer that is laminated for a sintering treatment.

In a three-dimensional printing method example, build material granules are applied. Each of the build material granules includes uncoated, primary ceramic particles agglomerated together by a binder that is soluble in a primary solvent of a fusing agent. The fusing agent is selectively applied on at least a portion of the build material granules. The binder dissolves and a green body including a slurry of the uncoated, ceramic particles is created.

An additive manufacturing apparatus includes a platform, one or more supports positioned above the platform, an actuator, a first powder dispenser that is attached to and moves with a first support from the one or more supports and is configured to selectively dispense a first powder onto the build area, a first binder material dispenser configured to selectively dispense a first binder material on a voxel-by-voxel basis to an uppermost layer of powder in the build area to form a volume of the layer having powder and binder material and corresponding to a cross-sectional portion of a part being built, a third dispensing system configured to deliver a densification material to the layer of powder or the combined layer of powder and binder material, and an energy source configured to emit radiation toward the platform so as to solidify the binder material.

A moulded part (1) for a mould (100). The moulded part (1) comprises at least one shell (11) for casting a product. A flange (12) is arranged on a frame of the moulded part (1) for sealing against abutment a sealing surface (13). The shell (11) has a first permeability for a fluid and the flange (12) has a second permeability for the fluid. The second permeability is less than the first permeability.

The present disclosure relates to the manufacture of ceramic products by aqueous gelcasting. Exemplary ceramic products include sanitary ware, such as toilets and sinks. The process includes a slurrying step, a mixing step, a molding step involving aqueous gelcasting, a drying step, a glazing step, and a firing step.

The present invention provides a wet press process and admixture components for making concrete slabs (flags), curb (kerb) units, panels, boards, and other flat shapes, whereby colloidal silica and at least one alkanolamine and optional rheology control components are employed to provide an ideal combination of pressing time, green strength, surface definition, stack-ability, final concrete strength, and permeability. Stack-ability can be expressed in terms of minimum deflection or non-eccentricity of the units while standing on thickness edges at distances apart less than width or standing height. A wet press process typically involves introducing a highly fluid concrete mix into a mold, applying hydraulic pressure to consolidate the concrete (e.g., 1000-3000 PSI) and to extract excess water, removing the pressed concrete while in a green state from the mold, and then standing the slab units immediately upon removal from the mold while in a green state, on an edge adjacent to but spaced apart from other edge-standing units. In further embodiments, rounded aggregates such as naturally occurring sand and/or gravel obtained from local sources can be incorporated into the concrete slabs without defeating (vertical) stack-ability in the green state.

The present invention provides a wet press process and admixture components for making concrete slabs (flags), curb (kerb) units, panels, boards, and other flat shapes, whereby colloidal silica and at least one alkanolamine and optional rheology control components are employed to provide an ideal combination of pressing time, green strength, surface definition, stack-ability, final concrete strength, and permeability. Stack-ability can be expressed in terms of minimum deflection or non-eccentricity of the units while standing on thickness edges at distances apart less than width or standing height. A wet press process typically involves introducing a highly fluid concrete mix into a mold, applying hydraulic pressure to consolidate the concrete (e.g., 1000-3000 PSI) and to extract excess water, removing the pressed concrete while in a green state from the mold, and then standing the slab units immediately upon removal from the mold while in a green state, on an edge adjacent to but spaced apart from other edge-standing units. In further embodiments, rounded aggregates such as naturally occurring sand and/or gravel obtained from local sources can be incorporated into the concrete slabs without defeating (vertical) stack-ability in the green state.

The present invention provides a wet press process and admixture components for making concrete slabs (flags) (16), curb (kerb) units, panels, boards, and other flat shapes, whereby colloidal silica and at least one alkanolamine and optional rheology control components are employed to provide an ideal combination of pressing time, green strength, surface definition, stack-ability, final concrete strength, and permeability. Stack-ability can be expressed in terms of minimum deflection or non-eccentricity of the units while standing on thickness edges at distances apart less than width or standing height. A wet press process typically involves introducing a highly fluid concrete mix into a mold (10,12), applying hydraulic pressure to consolidate the concrete (e.g., 1000-3000 PSI) and to extract excess water, removing the pressed concrete (16) while in a green state from the mold (10,12), and then standing the slab (16) units immediately upon removal from the mold (10,12) while in a green state, on an edge adjacent to but spaced apart from other edge-standing units. In further embodiments, rounded aggregates such as naturally occurring sand and/or gravel obtained from local sources can be incorporated into the concrete slabs without defeating (vertical) stack-ability in the green state.