B28B11/048

Tile edge systems and methods
11136758 · 2021-10-05 · ·

Disclosed herein are tiles, systems, and methods related to manufacturing bullnose or other non-straight edge tiles. In a method of manufacturing a bullnose tile, the method comprises the steps of providing a tile, wherein said tile is a fired ceramic tile comprising a base and a decoration; cutting or milling the tile to form a bullnose edge; transporting the tile to at least a first printing station; printing at least one print layer of print media on the bullnose edge; transporting the tile to a curing station and curing the print media to provide the bullnose tile.

Digital decorating machine for ceramic products
11104034 · 2021-08-31 · ·

A Digital decorating machine for ceramic products, including a conveyor, suitable to transport the products to be decorated (P) along a feed direction (A), and a plurality of decoration modules, positioned over the conveyor and adjacent to each other along the feed direction (A). The modules include respective printing heads provided with nozzles for ejecting a fluid to be delivered on the surface of the products to be decorated (P); the conveyor includes a movable member for supporting the products to be decorated (P), suitable for translating them along the feed direction (A). The conveyor includes at least a supporting surface, located along a respective flank of the movable member, including in turn a plurality of predetermined positioning zones for the removable engagement of respective coupling portions of the decoration modules.

METHOD AND PLANT FOR MANUFACTURING CERAMIC PRODUCTS
20210276221 · 2021-09-09 ·

A method for manufacturing ceramic articles is described comprising a step of feeding, during which at least two different ceramic powders are fed so as to obtain a strip of ceramic powders having at least a first zone and at least a second zone having a given shape; a step of compacting, during which the strip of ceramic powders is compacted so as to obtain a compacted layer of ceramic powders, which is expanded relative to the strip of ceramic powders; a step of determination, during which expansion of the layer of powders is determined; and a step of printing, during which a decoration having a modified shape based on the given expansion is applied on the surface of the compacted layer of ceramic powders.

Cement-based tile

A cement-based tile formed from a mixture comprising: a cement in the range of about 0.1 to 88% by wet weight percent; a secondary material in the range of about 0.1 to 50% by wet weight percent, the secondary material comprising limestone, sand, silica sand, gypsum, silica fume, fumed silica, Plaster of Paris, calcium carbonate, fly ash, slag, rock, or a combination thereof; a reinforcement fiber in the range of about 0.5 to 20% by wet weight percent, the reinforcement fiber comprising cellulose fiber, glass fiber, plastic fiber, polypropylene fiber, polyvinyl alcohol (PVA) fiber, homopolymer acrylic fiber, alkali-resistant fiber, or a combination thereof; a rheology modifying agent in the range of about 0.5 to 10% by wet weight percent; a water in the range of 10 to 60% of a total wet material weight; and wherein the mixture is extruded or molded to form the cement-based tile.

METHOD FOR MANUFACTURING A BULLNOSE TILE AND A BULLNOSE TILE
20210300099 · 2021-09-30 ·

A method for manufacturing a bullnose tile comprising the steps of providing a ceramic tile that comprises a base body made of a ceramic material, wherein the base body has a main surface and a bullnose edge; providing a decorative layer on top of the bullnose edge by printing a curable ink to form a decor; and curing the curable ink; wherein the curable ink, after printing, is in direct contact with the ceramic material of the base body.

METHOD FOR MANUFACTURING CONCRETE ARTICLES AND STRUCTURES

A method for manufacturing a concrete article is disclosed. The method comprises coating a mould or formwork with a release agent; spraying a mortar onto the mould or formwork, thereby forming a layer of mortar; casting concrete into the mould or formwork and onto the layer of mortar; and allowing the concrete to hydrate and harden in the mould or formwork, whereby a concrete article having a mortar skin layer is provided. The invention also provides concrete articles made by the described methods, and concrete structures which comprise the concrete articles. Concrete articles having the mortar skins can be made to have a relatively uniform outward appearance, even if the concrete cast behind the mortar skins may be different, in composition or appearance. Pigments or colorants and other expensive admixtures can be used in the mortar skin composition to greater visual effect, since the use of the mortar skin is less in overall volume compared to the concrete articles as a whole.

METHOD FOR APPLYING A THERMAL BARRIER

A bond sublayer is applied to a part and a ceramic layer is deposited on the bond sublayer by plasma spraying. The ceramic layer is then sintered.

Printing Device and Machine for Building Material Articles

A printing device for building material articles, comprises a tank (2) for a printing material, solid or liquid, to be dispensed, an outlet mouth (3) suitable for dispensing the printing material onto a work surface, a conduit (5) extending along its own main direction (A) between the tank (2) and the outlet mouth (3), in which the conduit (5) comprises at least one deformable wall (6) movable between an operating position, in which it determines the creation of a restriction in the conduit (5) preventing the flow of the printing material towards the outlet mouth (3), and a rest position, in which it allows the flow of the printing material towards the outlet mouth (3).

METHOD FOR MANUFACTURING AN ENGINEERED STONE AND AN ENGINEERED STONE
20230405868 · 2023-12-21 ·

A method for manufacturing an engineered stone, the method including: providing a mixture comprising at least a stone or stone like material and a binder; compacting the mixture; curing the binder; and further comprising printing a printed pattern on at least a top surface of the engineered stone.

COVERING ELEMENT, METHOD FOR DECORATING A COVERING ELEMENT, AND MACHINE FOR DECORATING A COVERING ELEMENT

Set comprising a plurality of covering elements for floors and/or walls, wherein each covering element comprises an upper surface having a pattern and at least one distressed upper edge, wherein at least two covering elements of the set comprises substantially the same pattern, and wherein the shape of the distressed upper edge differs in each covering element of the set.