B28B11/048

Ceramics product manufacturing method and ceramics product

Provided are a method of manufacturing a ceramic article in which the improvement of mechanical strength, wear resistance, and machinability is achieved using a direct modeling system, and a ceramic article. The manufacturing method includes the steps of: (i) arranging powder containing ceramics as a main component on a base; (ii) irradiating a part or an entirety of the arranged powder with an energy beam to melt and solidify the powder, to thereby obtain an intermediate modeled article; (iii) causing the modeled article to absorb a metal component-containing liquid to impregnate the modeled article therewith; and (iv) subjecting the modeled article having absorbed the metal component-containing liquid to heat treatment.

COLOR PRINTING AND THREE-DIMENSIONAL (3D) PRINTING

In a color printing method example, a dispersion is jetted on at least a portion of a surface of a substrate ceramic material to form a patterned area. The dispersion includes metal oxide nanoparticles. A color in the patterned area is selectively developed by heating at least the patterned area via exposure to energy. The heat initiates a reaction between the metal oxide nanoparticles and the substrate ceramic material to produce the color.

TILE EDGE SYSTEMS AND METHODS
20180291624 · 2018-10-11 ·

Disclosed herein are tiles, systems, and methods related to manufacturing bullnose or other non-straight edge tiles. In a method of manufacturing a bullnose tile, the method comprises the steps of providing a tile, wherein said tile is a fired ceramic tile comprising a base and a decoration; cutting or milling the tile to form a bullnose edge; transporting the tile to at least a first printing station; printing at least one print layer of print media on the bullnose edge; transporting the tile to a curing station and curing the print media to provide the bullnose tile.

METHOD, SYSTEM AND PRINTER FOR DIGITAL PRINTING IN QUANTITY
20180272776 · 2018-09-27 ·

A method for digital printing in quantity, including the steps of providing a conveying unit adapted to convey printing substrates, setting a running velocity, providing a digital printer, providing a graphics file as input to the digital printer representing a motif to be reproduced on the printing substrates at a predefined resolution, calculating a decoration frequency for printing with decorative inks as a function of the predefined resolution and of the running velocity, calculating single material printing frequencies for each one of the material inks, calculating a synchronized printing frequency, calculating a scaling factor, calculating an actual printing frequency as a function of the scaling factors, calculating an actual printing resolution as a function of the actual frequency of material to be deposited and of the running velocity, and printing on the printing substrates at the actual printing resolution.

METHOD FOR MANUFACTURING A PRE-FABRICATED PHOTOVOLTAIC CONSTRUCTION ELEMENT

A method for manufacturing a pre-fabricated element for construction and electricity production includes providing a formwork mould; introducing a photovoltaic module into the formwork mould, and for this purpose vertically positioning the photovoltaic module against or in replacement of one of the walls of the formwork mould, the front face of the at least one photovoltaic module being arranged so as to face an area of the space located outside the mould; depositing an adhesive structural material or a mixture of adhesive structural materials on all or part of the rear face of the at least one photovoltaic module arranged so as to face an area of the space located inside the mould, the adhesive structural material including at least one polymer from the epoxide, polyurethane, acrylic, or styrene-acrylic family, and pouring fresh concrete into the formwork mould so as to cover the adhesive structural material.

Decorating printing machine
10046581 · 2018-08-14 · ·

A digital decorator machine for the decoration of products (P), including a support frame, at least one conveyor, for transporting the products (P) to be decorated along an advancement direction, at least one decoration element, associated with said support frame and positioned above said conveyor, said at least one decoration element including respective print heads provided with ejector nozzles for a fluid to be dispensed on the surface of the products (P) to be decorated, and a casing within which at least one support is housed that is integral with said heads. The support is movable, with respect to said casing, between an upper inactive position and a lower operating position, in which said heads are correctly spaced with respect to the surface of the products to be decorated (P).

PROCESS FOR CREATING PATTERNS ON THE SURFACE OF A COMPOSITION BASED ON HYDRAULIC BINDER BY PRINTING
20180215673 · 2018-08-02 ·

The application relates to a method for creating a pattern on a surface of a hydraulic binder-based composition, comprising applying by printing a deactivating composition (D1) or acidic composition (A1) to a part or to the whole surface of a hydraulic binder-based composition.

Decoration line for ceramic products and process for decorating on ceramic products
10035160 · 2018-07-31 · ·

A decoration line including a conveyor of the products on which to apply the enamel, at least a first enamelling machine of the spray type actuated by piezoelectric-driven nozzles suitable for applying, on the products transiting on the conveyor, at least one first substantially full layer of enamel of the vitreous type in suspension in liquid suspending agent suitable for being processed in a digital decorative system for creating base or a covering layer on the products and at least a second enamelling machine, positioned downstream of said first machine, of the spray type actuated by piezoelectric-driven nozzles suitable for applying, on the products transiting on the conveyor, at least a second substantially discontinuous layer of enamel of the vitreous or pigmented type in suspension in liquid suspending agent suitable for being processed in a digital decorative system for creating decoration or finishing effects on the products.

CERAMICS PRODUCT MANUFACTURING METHOD AND CERAMICS PRODUCT

Provided are a method of manufacturing a ceramic article in which the improvement of mechanical strength, wear resistance, and machinability is achieved using a direct modeling system, and a ceramic article. The manufacturing method includes the steps of: (i) arranging powder containing ceramics as a main component on a base; (ii) irradiating a part or an entirety of the arranged powder with an energy beam to melt and solidify the powder, to thereby obtain an intermediate modeled article; (iii) causing the modeled article to absorb a metal component-containing liquid to impregnate the modeled article therewith; and (iv) subjecting the modeled article having absorbed the metal component-containing liquid to heat treatment.

Tile edge systems and methods
10024058 · 2018-07-17 · ·

Disclosed herein are tiles, systems, and methods related to manufacturing bullnose or other non-straight edge tiles. The tiles can comprise a non-straight edge with one or more printed layers. The printed layers can comprise radiation curable inks or other fast-drying coatings. Upon exposure to a curing station, the layers cure quickly. This provides a printed and cured surface that very closely matches the rest of the tile. The tiles, systems, and methods disclosed herein can be of higher quality and can involve more efficient manufacturing than existing tiles, systems, and methods.