A method for connecting or joining a first substrate and a second substrate across an interface between the first substrate and the second substrate. The method includes disposing a fastener precursor in the bore and sintering the fastener precursor in the bore. The fastener precursor densifies and shrinks in at least one dimension to mechanically interlock with a contour in the bore and form a mechanical fastener in the bore, and the mechanical fastener forms an interlock between the first substrate and the second substrate.

Methods and ceramic matrix composite articles formed thereby, as well as systems for making such ceramic matrix composite articles and carrying out such methods are disclosed herein. The methods include preparing a ceramic matrix composite by steps including (a) providing reinforcing fiber, such as carbon fiber, for impregnation; (b) heat treating the reinforcing fiber; (c) impregnating the heat treated reinforcing fiber with a composition comprising a ceramic forming polymer to form a fiber reinforced, ceramic forming polymer pre-preg; and (d) heat molding the fiber reinforced, ceramic forming polymer pre-preg to form a molded ceramic matrix composite article.

The disclosed subject matter concerns earth based mixtures, methods of preparing mixtures, and a process of forming articles of manufacture, as well as a process of manufacturing articles in molds configured for compression molding of earth based mixtures in accordance with the disclosed subject matter, including mixtures containing one or more of, e.g., sand, silt, clay, minerals, or any combination thereof.

A method is provided for producing an article which is transparent to near-wave IR, mid-wave and Long-wave multi-spectral and IR wavelength in the region of 0.4 pm to 16 μm. The method includes the steps of (a) Producing ultra-fine powder of CaLa.sub.2S.sub.4 via SPLTS process, (b) followed by pretreatment of the ultra-fine powder under inert and reducing gas conditions including H.sub.2 or Argon or N.sub.2 or H.sub.2/H.sub.2S, H.sub.2S, and mixtures there of (c) followed by sieving the powder in 140 mesh screen and cold pressing the powder at 7000 psi for 7 min. into a disk shaped green body (d) then Cold-Isostatic Pressing (CIP) at 40,000 psi for 5 min in a rubber mold (e) finally sintered article of CaLa.sub.2S.sub.4 disk of 25.4 mm diameter with ultra-high density containing cubic phase of CaLa.sub.2S.sub.4 to yield IR transmission of a peak value of 57% within the IR wavelength range of 2 μm to 16 μm, either by using microwave sintering followed by hot isostatic press or spark plasma sintering followed by hot isostatic press or vacuum sintering at (3×10.sup.−6 torr) followed by hot isostatic press or hot press sintering followed by hot isostatic press and finally followed by mirror polished IR article, is obtained.

A method of drying a green ceramic honeycomb body (20) comprising: moving the body (20) through a drying system (50) comprising interconnected microwave devices (60), wherein each microwave device (D1, D2, D3) comprises an entrance (62a, 62b, 62c) located at an upstream end and an exit (64a, 64b, 64c) located at a downstream end of the microwave device (D1, D2, D3), the ends defining a downstream direction (72) and an upstream direction (74) in each of the devices (D1, D2, D3); removing moisture from the body (20) by irradiating the body (20) with microwave radiation within each of the devices (D1, D2, D3); and flowing air against the outer peripheral wall (22) of the body (20) while the body (20) is located in each of the microwave devices (D1, D2, D3). The flowing is conducted such that one or more of a supply flow and an exhaust flow of air is adjusted in at least one of the devices (D1, D2, D3) such that the air flow in the system is at a predetermined magnitude substantially in the upstream (74) or downstream direction (72).

A method for indirect additive manufacturing of an object constructed of boron carbide, silicon carbide, and free silicon, comprising: (i) producing a porous preform constructed of boron carbide and silicon carbide by an indirect ceramic additive manufacturing (ICAM) process in which particles of a powder mixture become bonded together with an organic binder, wherein the powder mixture comprises: a) boron carbide particles, and b) silicon carbide particles, wherein at least 80 vol % of the silicon carbide particles are larger than the boron carbide particles; and wherein the boron carbide and silicon carbide particles are each included in an amount of 40-60 wt. % of the powder mixture, provided that the foregoing amounts sum to at least 95 wt. %; (ii) subjecting the porous preform to a temperature of 500-900° C. to volatilize the organic binder; and (iii) infiltrating molten silicon into pores of the porous preform to produce the object.

The present invention is related to a method for producing a ceramic multilayer blank comprising at least a first layer of a first ceramic material and at least a second layer of a second ceramic material, wherein the first layer and the second layer are made of ceramic materials of different compositions, which are filled in pourable condition layer-by-layer into a mold and thereafter they are pressed and then sintered, wherein the first layer is a pink colored layer, wherein the first ceramic material comprises 2 to 25 wt % erbium oxide.

Disclosed are a method of manufacturing a diesel particulate filter having an improved coefficient of thermal expansion and a diesel particulate filter manufactured by the method. More particularly, the present disclosure provides a method of manufacturing a diesel particulate filter having an improved coefficient of thermal expansion, the method including: a molding step of molding a cordierite mixture; a heating step of heating a molded product manufactured by the molding step; and a firing step of firing the molded product heated in the heating step, wherein, in the heating step, the molded product manufactured by the molding step is heated up to 1410° C. and is heated at a temperature increase rate of 1° C./min or less in a temperature range of 1200 to 1280° C.

A disclosed method of forming a ceramic article includes forming a pre-ceramic polymer article within a mold tool, and performing a first pyrolizing step on the initial pre-ceramic polymer article to form a ceramic article. The method further includes performing at least one pre-heat treatment polymer infiltration and pyrolizing (PIP) cycle on the ceramic article and an initial heat treatment cycle of the ceramic article after the at least one pre-heat treatment PIP cycle. Subsequent PIP cycles and heat treatment cycles are performed in combination to form a ceramic article including a desired density.

A manufacturing system includes a tape advancing through the manufacturing system and a station of the manufacturing system. The tape includes a first portion having grains of an inorganic material bound by an organic binder. The station of the manufacturing system receives the first portion of the tape and prepares the tape for sintering by chemically changing the organic binder and/or removing the organic binder from the first portion of the tape, leaving the grains of the inorganic material, to form a second portion of the tape and, at least in part, prepare the tape for sintering.