B28B17/0081

METHOD FOR COMPRESSION CASTING CONCRETE BY REDUCING CEMENT
20230321869 · 2023-10-12 ·

The present disclosure discloses a method for compression casting concrete by reducing an amount of cement, including: adopting any existing concrete mix proportion designed for concrete of given strength, mixing the concrete, pouring the concrete into a mould, and compressing the concrete at a given pressure, where 28-day strength of the compacted concrete is increased; gradually reducing an amount of cement while keeping amounts of other materials unchanged, where 28-day strength of the concrete is gradually reduced until the concrete meets a design index; proportionally reducing amounts of water and cement in a last mix proportion while keeping amounts of other materials unchanged, where during compression casting of the concrete, discharge of cement paste is gradually reduced until no cement paste is discharged; and compression casting a concrete member according to a final mix proportion.

DEVICE AND METHOD FOR PRODUCING THREE-DIMENSIONAL WORKPIECES
20230330931 · 2023-10-19 ·

The invention relates to a device (1) for producing three-dimensional workpieces (15), comprising a carrier (7) for receiving raw material powder (9), a build chamber wall (11, 11a, 11b) which extend substantially vertically and which is adapted to laterally delimit and support the raw material powder (9) applied to the carrier (7); an irradiation unit (17) for selectively irradiating the raw material powder (9) applied to the carrier (7) with electromagnetic radiation or particle radiation in order to produce on the carrier (7) a workpiece (15) manufactured from the raw material powder (9) by an additive layer building method, wherein the irradiation unit (17) comprises at least one optical element; and a vertical movement device (31) which is adapted to move the irradiation unit (17) vertically relative to the carrier (7). The build chamber wall (11, 11a, 11b) and the carrier (7) are adapted to be connected to one another in a stationary manner during the vertical movement of the irradiation unit (17) so that the vertical movement takes place relative to the carrier (7) and relative to the build chamber wall (11, 11a, 11b).

IMAGE IDENTIFICATION METHOD AND SYSTEM FOR PRINTING
20230294325 · 2023-09-21 ·

An image identification method for printing on rigid substrates includes the steps of: defining a digital graphic design representative of a rigid substrate to be produced; spreading a soft layer of granular or powder ceramic material on a deposition surface; pressing the soft layer to obtain a compacted layer; acquiring a real image of the compacted layer, detecting keypoints of the real image; comparing the keypoints of the real image with keypoints of an image obtained or derived from the digital graphic design; and calculating a portion of the digital graphic design corresponding to a portion of the real image. An image identification system for printing implementing the described method and a corresponding printing method/system are also described.

Methods and systems for printing graded materials by roller-based deposition of multiple powders
11752554 · 2023-09-12 · ·

According to aspects of the embodiments, there is provided method and system of using a roller-based deposition process to place two or more powders at some level of precision to build a multi-material, functionally-graded part. Instead of formulating a liquid ink by dispersing the powder feedstocks (metal or ceramic) in some binder-solvent mixture, there is detailed the use of two different types of fluid deposited in a digital manner on the roller surface. The two different types of fluids create a “wetted pixel” that can then capture a specific powder type with an affinity only to that fluid. Alternatives such as electrostatics, electrophotography, and the like are also provided to be used exclusively or with fluids to create an affine pixel to a particular powder type.

Mechanical arm material distribution equipment capable of realizing consistence between a whole-body texture and a surface decoration pattern of ceramic tile and control method for mechanical arm material distribution and pattern adjustment

The invention relates to mechanical arm material distribution equipment capable of realizing consistence between a whole-body texture and surface decoration patterns of a ceramic tile and a control method thereof. The mechanical arm material distribution equipment consists of a block-shaped pattern material distribution mechanism assembly, a texture pattern material distribution mechanism assembly, and a press which are arranged in order. The control method comprises the following steps: (1) supplying power to start the mechanical arm material distribution equipment; (2) detecting whether a material level signal exists; (3) if YES, stopping operating stepless variable speed motors; (4) if NOT, operating the stepless variable speed motors; (5) detecting again whether a material level signal exists; (6) if YES, stopping operating the stepless variable speed motors; (7) if NOT, operating the stepless variable speed motors; and (8) repeating steps (2)-(7) until the equipment stops.

Lightweight Apparatus for Large Scale Additive Manufacturing with Cementitious Materials
20230134177 · 2023-05-04 ·

An example apparatus for additive manufacturing can include at least three legs including trussing beams and an upper frame supported at a target height by the legs. The upper frame can include an x-axis member extending between two of the legs and a y-axis member extending between two of the legs. An x-axis gantry can be coupled to the y-axis member and extend parallel to the x-axis member. The x-axis gantry can be slidably moveable along the y-axis member. An x-axis carriage can be coupled to the x-axis gantry and slidable moveable along the x-axis gantry. A telescoping z-axis member can be coupled to the x-axis carriage. A cementitious material delivery hose can have an outlet coupled to the z-axis member so that the outlet moves along a z-axis.

METHODS AND SYSTEMS FOR COHERENT IMAGING AND FEEDBACK CONTROL FOR MODIFICATION OF MATERIALS
20220390366 · 2022-12-08 ·

Methods and systems are provided for using optical interferometry in the context of material modification processes such as surgical laser, sintering, and welding applications. An imaging optical source that produces imaging light. A feedback controller controls at least one processing parameter of the material modification process based on an interferometry output generated using the imaging light. A method of processing interferograms is provided based on homodyne filtering. A method of generating a record of a material modification process using an interferometry output is provided.

MOLD LOCK REMEDIATION
20230356470 · 2023-11-09 · ·

Mold lock is remediated by performing a layer-by-layer, two-dimensional analysis to identify unconstrained removal paths for any support structure or material within each two-dimensional layer, and then ensuring that aligned draw paths are present for all adjacent layers, all as more specifically described herein. Where locking conditions are identified, a sequence of modification rules are then applied, such as by breaking support structures into multiple, independently removable pieces. By addressing mold lock as a series of interrelated two-dimensional geometric problems, and reserving three-dimensional remediation strategies for more challenging, complex mold lock conditions, substantial advantages can accrue in terms of computational speed and efficiency.

A SLURRY SPREAD QUANTIFICATION SYSTEM AND A METHOD FOR QUANTIFYING A SLURRY SPREAD

The application describes a slurry spread quantification system (200) comprising a forming table including a forming area and at least one slurry outlet (120) configured to, in use, dispense a slurry (130) into the forming area, a sensor (210) trained on the forming area and configured to capture an image of the forming area; and a processor (220) operable to: analyse the image to identify the slurry (130); determine at least one characteristic of the slurry (130); and output at least one indication of the at least one characteristic of the slurry (130). A method, a computer implemented method and a non-transitory computer readable storage medium comprising instructions, that when executed on a computing device cause the computing device to control a system (200) as described are also discussed.

CARBONIZED BRICK OF RECYCLED CONCRETE POWDERS AND PREPARATION METHOD THEREOF

A carbonized brick of recycled concrete powders and a preparation method thereof are provided, belonging to the field of concrete materials. The preparation method includes: adding composition A to a liquid storage tank; introducing composition B into the liquid storage tank to react with a solid waste solution to generate calcium bicarbonate solution; filling recycled powders into a molding die, decomposing the calcium bicarbonate solution by heat, reacting generated carbon dioxide with calcium ions leached from a C—S—H gel in the recycled powders to produce calcium carbonate, and precipitating, crystallizing and cementing in the molding die together with calcium carbonate produced by decomposing calcium bicarbonate solution, and resulting in strength of the recycled powders.