A prefabricated prestressed thermal-insulated exterior wall board and a light weight composite thermal-insulated exterior wall board include a thermal-insulated core board, a reinforcement mesh on both sides of the thermal-insulated core board, and a concrete layer cast on the reinforcement mesh, and the thermal-insulated core board includes a plurality of throughout-length thermal-insulated core board ribs, and the concrete layer includes a plurality of concrete ribs interlaced with and matching the thermal-insulated core board ribs, a shear-resistant connection members connected with the reinforcement mesh is inserted between the adjacent thermal-insulated core board ribs, and prestressed tendons are disposed in grooves formed between the adjacent thermal-insulated core board ribs and grooves formed between the adjacent concrete ribs in the prefabricated prestressed thermal-insulated exterior wall board.

A prefabricated prestressed thermal-insulated exterior wall board and a light weight composite thermal-insulated exterior wall board include a thermal-insulated core board, a reinforcement mesh on both sides of the thermal-insulated core board, and a concrete layer cast on the reinforcement mesh, and the thermal-insulated core board includes a plurality of throughout-length thermal-insulated core board ribs, and the concrete layer includes a plurality of concrete ribs interlaced with and matching the thermal-insulated core board ribs, a shear-resistant connection members connected with the reinforcement mesh is inserted between the adjacent thermal-insulated core board ribs, and prestressed tendons are disposed in grooves formed between the adjacent thermal-insulated core board ribs and grooves formed between the adjacent concrete ribs in the prefabricated prestressed thermal-insulated exterior wall board.

Disclosed invention comprises innovations in the fabrication process and the associated design methodology for producing refined prestressed concrete elements/components. The innovations disclosed are fabrication using multiple stages, the use of ultra high strength materials for only critical subcomponents, utilizing thinner sections made of ultra high strength materials, and a unique method of inducing and controlling camber. The embodiments of this invention enable the accelerated construction of concrete structures that are both durable and cost effective. This disclosure demonstrates the significant improvements to the prior art in the areas of durability, constructability, and cost reduction for prestressed concrete components. The embodiments presented in this disclosure are for bridge superstructure applications.

A large-scale additive manufacturing system for printing a structure includes an extrusion system and a knitting system. The extrusion system includes a nozzle configured to receive a supply of structural material and to selectively dispense the structural material in flowable form, and a first gantry configured to move the nozzle along toolpaths defined according to a structure to be printed such that structural material may be dispensed along the toolpaths to print a series of structural layers, wherein the series of structural layers bond together to form all or a portion of the structure. The knitting system includes a tow feeder configured to feed a supply of tow material to a location proximate a current course of loops extending above an upper surface of a current structural layer or extending above a base surface in regions where no structural layer has been printed, and a hooking device configured to engage the tow material and bring it through the current course of loops to form a subsequent course of loops interwoven with the current course of loops. A controller is configured to operate the knitting system to form additional subsequent courses of loops each interwoven with a current course of loops after each of the series of structural layers are printed, wherein the interwoven courses of loops create a reinforcement network of knitted loops embedded in the structure, and wherein the series of structural layers are tied together.

Provided is a method for manufacturing segments for a tower, in particular of a wind turbine, and a prestressed segment for a tower. Provided is tower ring for a tower, a tower of the wind turbine, and a wind turbine. In addition, a prestressing device is provided. The method for manufacturing segments for a tower, in particular of a wind turbine, comprises: arranging at least one prestressing element in a mold, wherein the prestressing element comprises or consists of fiber-reinforced plastic; tensioning the prestressing element; embedding the prestressing element in a concrete mass; hardening of the concrete mass into a longitudinal segment, preferably in the form of a complete longitudinal segment of a tower; removing the hardened longitudinal segment from the mold.

Provided is a method for manufacturing segments for a tower, in particular of a wind turbine, and a prestressed segment for a tower. Provided is tower ring for a tower, a tower of the wind turbine, and a wind turbine. In addition, a prestressing device is provided. The method for manufacturing segments for a tower, in particular of a wind turbine, comprises: arranging at least one prestressing element in a mold, wherein the prestressing element comprises or consists of fiber-reinforced plastic; tensioning the prestressing element; embedding the prestressing element in a concrete mass; hardening of the concrete mass into a longitudinal segment, preferably in the form of a complete longitudinal segment of a tower; removing the hardened longitudinal segment from the mold.

There is proposed a reinforced concrete structure comprising a reinforcement assembly embedded therein, the reinforcement assembly including first and second lengths of chain, wherein the first and second lengths of chain being pretensionable prior to forming the concrete structure. The reinforcement assembly includes pretensionable member/s and/or resiliently deformable member/s intermediate of at least one tetherable end of the lengths of chain and a mounting block or link member.

A method to strengthen or repair concrete and other structures comprises securing a plate having a shape memory alloy (SMA) wire embedded therein to a localized region of a structure. The SMA wire has a deformed shape configured for self-anchorage within the plate. The SMA wire is heated at or above an austenite transformation temperature, and the SMA wire resists shape recovery and remains self-anchored within the plate. Accordingly, a compressive force is generated within the SMA wire and transferred to the plate. At an interface between the plate and the localized region of the structure, the compressive force is transmitted from the plate to the structure, thereby providing localized prestressing of the structure.

A conduit segment casting mold system includes at least one inner mold; at least one outer mold configured as at least two outer mold sections of opposed shapes that define a cavity between the at least two outer mold sections that is sized to at least partially enclose the at least one inner mold, each of the at least two outer mold sections including a respective mating surface, each of the at least two outer mold sections including at least one hole sized to receive a cable, and the at least one hole of a particular one of the at least two outer mold sections is aligned with the at least one hole of another particular one of the at least two outer mold sections when the mating surfaces of the particular one and the another particular one of the at least two outer mold sections are mated; and a mold base.

A conduit segment casting mold system includes at least one inner mold; at least one outer mold configured as at least two outer mold sections of opposed shapes that define a cavity between the at least two outer mold sections that is sized to at least partially enclose the at least one inner mold, each of the at least two outer mold sections including a respective mating surface, each of the at least two outer mold sections including at least one hole sized to receive a cable, and the at least one hole of a particular one of the at least two outer mold sections is aligned with the at least one hole of another particular one of the at least two outer mold sections when the mating surfaces of the particular one and the another particular one of the at least two outer mold sections are mated; and a mold base.