A nanobubble-infused liquid is mixed into a dry concrete mix to form an infused wet concrete, where the nanobubble-infused liquid includes a concentration of nanobubbles of a gas at least double a natural concentration of nanobubbles of the gas within a natural state of the liquid. The nanobubble-infused liquid is preferably liquid water infused with a desired concentration of carbon-dioxide (CO.sub.2) nanobubbles sized within a certain prescribed range. The infused wet concrete is then transported to the mold of a concrete products forming machine to form a molded product that has enhanced qualities including increased carbon capture within the resulting concrete product, improved curing times, increased flowability, self-healing, and improved release from the product mold.

Disclosed is a method and system for blending a foam modifier with foaming agent on-line, e.g., as may be particularly useful for gypsum or cement slurries. The foam modifier comprises a fatty alcohol that is added to a gypsum or cement slurry that includes foaming agent, such as an alkyl sulfate surfactant. The fatty alcohol can be a C.sub.6-C.sub.16 fatty alcohol in some embodiments. The use of such a foam modifier can be used, for example, to stabilize the foam, reduce waste of foaming agent, improve void size control in the final product, and improve the gypsum board manufacturing process.

Disclosed is a method and system for blending a foam modifier with foaming agent on-line, e.g., as may be particularly useful for gypsum or cement slurries. The foam modifier comprises a fatty alcohol that is added to a gypsum or cement slurry that includes foaming agent, such as an alkyl sulfate surfactant. The fatty alcohol can be a C.sub.6-C.sub.16 fatty alcohol in some embodiments. The use of such a foam modifier can be used, for example, to stabilize the foam, reduce waste of foaming agent, improve void size control in the final product, and improve the gypsum board manufacturing process.

A system for preparing a dry process material includes a sealed container that holds and seals the dry process material therein and prevents airborne dust or particles from the dry process material from escaping the sealed container. Sealed processing equipment receives the dry process material from the sealed container and prevents the airborne dust or particles from escaping the sealed processing equipment. A sealed connection sealingly couples the sealed container to the sealed processing equipment and prevents the airborne dust or particles from escaping while transferring the dry process material. A sealed transfer conduit is sealingly coupled to and extends from the sealed processing equipment.

Behavior of a flow of foam ejected to a gypsum slurry can be stabilized, and a relatively large amount of foam can be homogeneously or uniformly dispersed in the slurry. A mixer has a mixing area for preparing gypsum slurry, a slurry delivery section for delivering the slurry from the mixing area, and a feeding port for feeding foam to the slurry in the mixing area and/or the slurry delivery section under pressure. The slurry having the foam mixed therein is supplied to a production line for forming gypsum boards or gypsum-based boards. The feeding port is provided with a partition member dividing an ejecting region. The ejecting region is divided into a plurality of openings, which simultaneously eject the foam to the slurry.

Behavior of a flow of foam ejected to a gypsum slurry can be stabilized, and a relatively large amount of foam can be homogeneously or uniformly dispersed in the slurry. A mixer has a mixing area for preparing gypsum slurry, a slurry delivery section for delivering the slurry from the mixing area, and a feeding port for feeding foam to the slurry in the mixing area and/or the slurry delivery section under pressure. The slurry having the foam mixed therein is supplied to a production line for forming gypsum boards or gypsum-based boards. The feeding port is provided with a partition member dividing an ejecting region. The ejecting region is divided into a plurality of openings, which simultaneously eject the foam to the slurry.

Disclosed is a method and system for blending a foam modifier with foaming agent online, e.g., as may be particularly useful for gypsum or cement slurries. The foam modifier comprises a fatty alcohol that is added to a gypsum or cement slurry that includes foaming agent, such as an alkyl sulfate surfactant. The fatty alcohol can be a C.sub.6-C.sub.16 fatty alcohol in some embodiments. The use of such a foam modifier can be used, for example, to stabilize the foam, reduce waste of foaming agent, improve void size control in the final product, and improve the gypsum board manufacturing process.

Disclosed is a method and system for blending a foam modifier with foaming agent online, e.g., as may be particularly useful for gypsum or cement slurries. The foam modifier comprises a fatty alcohol that is added to a gypsum or cement slurry that includes foaming agent, such as an alkyl sulfate surfactant. The fatty alcohol can be a C.sub.6-C.sub.16 fatty alcohol in some embodiments. The use of such a foam modifier can be used, for example, to stabilize the foam, reduce waste of foaming agent, improve void size control in the final product, and improve the gypsum board manufacturing process.

Methods, systems, and devices, are developed for creating a means of in-situ placement of a concrete mix that can have the thixotropy to hold vertical dimension without containment, while maintaining pliability to be pumped into place and manipulated to a desired shape, and can be combined with concrete set accelerators, allowing subsequent layers of this concrete mix to be continuously stacked in place to build tall walls and such without the use of forms. Concrete without these special properties is pumped toward the point of placement where it is modified by injecting and mixing, into that line of pumped concrete, an admixture containing thixotropes, thickeners and/or set accelerators or other modifiers to provide these properties and other improvements. This method allows conventional plant batching with commonly available constituent materials for batching an economical concrete that is delivered to a jobsite and then is pumped most of the way to a point of placement, before inline modification; allowing minimal conveyance and pumping of a zero-slump and set-accelerated concrete mix, avoiding difficulties and risk associated with pumping such a modified concrete mix. Various means of metering the injection of the admixture flow rate to correspond proportionally to the concrete flow rate are also disclosed. Alternatively a means for modifying a volumetric concrete batching and mixing system to achieve the same result is disclosed. A system is disclosed for defining a vertical or sloped concrete surface utilizing a movable beam attached to guide elements with sliding brackets, with the beam contact surface optionally having an active non-stick system.

Methods, systems, and devices, are developed for creating a means of in-situ placement of a concrete mix that can have the thixotropy to hold vertical dimension without containment, while maintaining pliability to be pumped into place and manipulated to a desired shape, and can be combined with concrete set accelerators, allowing subsequent layers of this concrete mix to be continuously stacked in place to build tall walls and such without the use of forms. Concrete without these special properties is pumped toward the point of placement where it is modified by injecting and mixing, into that line of pumped concrete, an admixture containing thixotropes, thickeners and/or set accelerators or other modifiers to provide these properties and other improvements. This method allows conventional plant batching with commonly available constituent materials for batching an economical concrete that is delivered to a jobsite and then is pumped most of the way to a point of placement, before inline modification; allowing minimal conveyance and pumping of a zero-slump and set-accelerated concrete mix, avoiding difficulties and risk associated with pumping such a modified concrete mix. Various means of metering the injection of the admixture flow rate to correspond proportionally to the concrete flow rate are also disclosed. Alternatively a means for modifying a volumetric concrete batching and mixing system to achieve the same result is disclosed. A system is disclosed for defining a vertical or sloped concrete surface utilizing a movable beam attached to guide elements with sliding brackets, with the beam contact surface optionally having an active non-stick system.