According to one or more embodiments of the present invention, modification of concrete within a pumping line is achieved with new designs of inline static mixers allowing passage of concrete material that is primarily of solids in the form of suspended minerals, cement and aggregates, and without benefit of the flow of additional fluid, such as the airflow driving a shotcrete process. According to one or more embodiments of the present invention, modification within a concrete pumping line is essential where unmodified concrete is necessary for purposes of batching or pumping, such as where the modification creates a very rapid set or an extreme thickening. According to one or more embodiments of the present invention, modification, unmodified concrete can be delivered to the point of inline modification at the end of a pumping line, where highly reactive components can then be intermixed. According to one or more embodiments of the present invention, this allows volume production of Roman Concrete or a hot mortar activated with quicklime, facilitates the inclusion of highly reactive shrinkage compensating agents, makes the use of alkali-activated or geopolymer concrete more practical for large-scale production, and makes possible very rapid additive-manufacturing methods with low-cost conventional delivered concrete.

A method of retrofitting an existing apparatus for forming concrete products, where the apparatus comprises an existing component located upstream of a product mold and adapted to deliver treated concrete to the product mold, adapts the existing component to treat fresh concrete to be delivered to the product mold by a new component with treated water infused with a concentration of carbon dioxide nanobubbles. The step of adapting comprises adding to the existing component a water delivery system that is configured to direct the treated water into the fresh concrete, where the water delivery system is provided with one or more liquid manifolds configured to dispense the treated water into the fresh concrete to form treated concrete.

A method of retrofitting an existing apparatus for forming concrete products, where the apparatus comprises an existing component located upstream of a product mold and adapted to deliver treated concrete to the product mold, adapts the existing component to treat fresh concrete to be delivered to the product mold by a new component with treated water infused with a concentration of carbon dioxide nanobubbles. The step of adapting comprises adding to the existing component a water delivery system that is configured to direct the treated water into the fresh concrete, where the water delivery system is provided with one or more liquid manifolds configured to dispense the treated water into the fresh concrete to form treated concrete.

An apparatus for delivering a wet concrete mix to a product mold, where the apparatus comprises a hopper configured to retain a fresh concrete mix, a source of treated water having a concentration of nanobubbles of a gas at least double a natural concentration of nanobubbles of the gas within a natural state of the water, a water transport coupling the source of treated water with the hopper, a valve interposed within the water transport for selectively releasing the treated water into the hopper, and a mixer in communication with the hopper for mixing the treated water with the fresh concrete mix to yield an infused wet concrete.

An apparatus for delivering a wet concrete mix to a product mold, where the apparatus comprises a hopper configured to retain a fresh concrete mix, a source of treated water having a concentration of nanobubbles of a gas at least double a natural concentration of nanobubbles of the gas within a natural state of the water, a water transport coupling the source of treated water with the hopper, a valve interposed within the water transport for selectively releasing the treated water into the hopper, and a mixer in communication with the hopper for mixing the treated water with the fresh concrete mix to yield an infused wet concrete.

A technique facilitates various types of cementing applications, such as a downhole cementing applications along a wellbore. The technique utilizes a mixer having a rigid body and a flexible skirt disposed along at least a portion of the interior of the rigid body. The mixer further comprises a cement blend inlet and a fluid inlet through which cement blend and fluid are introduced into the mixer to form a cement slurry. The flexible skirt is constructed to enable selective deformation, e.g. flexing, during formation of the cement slurry to reduce or prevent the formation of cement slurry caking within the mixer.

The present invention relates to an apparatus for manufacturing fiber-reinforced concrete through shooting after inserting bubbles into normal concrete and a method for manufacturing the same, which: form fiber-mixed concrete in which the bubbles, fiber-mixed materials, and silica fume are mixed in the normal concrete or form the fiber-mixed concrete in which aggregates, water, and the bubbles are put into and mixed with a mixture, in which cement, the fiber-mixed materials, and silica fume are mixed; and then shoots the fiber-reinforced concrete in which excessive air included in the fiber-mixed concrete is reduced by spraying the fiber-mixed concrete with the high-pressure air when the fiber-mixed concrete is discharged, and of which a slump, drastically increased due to the large amount of bubbles, is reduced to a range of the slump of the normal concrete, thereby improving the production capacity of the fiber-reinforced concrete and shortening operating time.

This invention generally relates to a mixing at least one material with at least one other material within an in-line mixing device. In one example embodiment methods, apparatuses, and systems are described to treat, reuse or otherwise remediate dredged or raw material from bottom sediment or other sources through the mixture of raw material and another material such as a hardening agent into a homogenous material for contamination remediation, use as construction materials or other uses.

[Object] Behavior of a flow of foam or foaming agent ejected to a gypsum slurry can be stabilized, and a relatively large amount of foam or foaming agent can be homogeneously or uniformly dispersed in the slurry.

[Solution] A mixer (10) has a mixing area (10a) for preparing gypsum slurry (3), a slurry delivery section (4) for delivering the slurry from the mixing area, and a feeding port (60) for feeding foam (M) or a foaming agent to the slurry in the mixing area and/or the slurry delivery section under pressure. The slurry having the foam mixed therein is supplied to a production line (1) for forming gypsum boards or gypsum-based boards. The feeding port is provided with a partition member (62,64,65) dividing an ejecting region (61,61). The ejecting region is divided into a plurality of openings (63), which simultaneously eject the foam or forming agent to the slurry.

A process for producing insulating foam, wherein certain especially small inorganic minerals such as silica fume are directly integrated into bubble fluid to better mechanically strengthen bubbles formed and thus allow the formation of smaller bubbles to be reformed. The manner of reforming the bubbles is progressive and actualized by a glass bead chamber, a second stage consisting of two screened discs, separated from each other and located at the end of the glass bead chamber, and a third stage chamber presenting itself with a considerably enlarged screen area and having considerably finer meshes than the second stage.