A concrete mixer vehicle includes a mixer drum, a chute, and a controller. The mixer drum has an inner volume configured to hold a mixture for transportation and placement. The chute is configured to receive mixture exiting the mixer drum and direct the mixture. The controller is configured to receive a selected mode of operation of the mixer drum and the chute. The selected mode of operation is selected from a set of multiple modes of operation of the mixer drum and the chute. The controller is configured to adjust an operation of at least one of the mixer drum or the chute to cause at least one of the mixer drum or the chute to operate according to the selected mode of operation.

Volume of a concrete mix load in a rotatable mixer drum is determined using an in-and-out sensor probe system wherein the probe submerges into and exits from the concrete during mixer drum rotation and provides data to a processor used in the system for calculating volume of the concrete mix load based on the data. To take into consideration any concavity, convexity, and/or cascading surface flow effects that can hinder accurate determination of the concrete load volume, the processor is configured to compare original batch volume and rheology of the concrete load monitored during drum rotation. The calibration of load volume involves a comparison between real-time data and historic data stored in processor-accessible memory, and further take into account the speed and tilt of the mixer drum (such as caused by roadway conditions), the concrete mix design, and other factors.

A vehicle includes a chassis, a cab, a drum coupled to the chassis and configured to mix a concrete mixture received therein and selectively dispense the concrete mixture, a chute configured to be operable between a raised position and a lowered position such that, when in the lowered position, the chute is configured to receive the concrete mixture from the drum and provide the concrete mixture to a work location, a sensor configured to detect an operational characteristic and provide signals relating to the operational characteristics, and a control system. The control system is configured to receive the signals relating to the operational characteristic from the sensor, determine, based on signals relating to the operational characteristic, when the vehicle entered an operational state, generate a timestamp indicating when the vehicle entered the operational state, provide the timestamp and the operational state to a fleet management system.

A controller for a concrete mixer vehicle includes a base, an elongated shaft extending from the base, and a control portion positioned at free end of the elongated shaft. The control portion has a grip portion and a button interface providing at least one of a plurality of controls. The plurality of controls facilitate selectively operating (i) a hopper actuator to reposition a charge hopper between a first position and a second position, (ii) a first chute actuator to pivot a chute about a lateral axis to raise and lower a distal end of the chute, (iii) a second chute actuator to pivot the chute about a vertical axis to move the distal end left and right, (iv) a drum driver to control at least one of a speed or a rotational direction of a mixing drum, and (v) a transmission of the concrete mixer vehicle in one of a plurality of modes.

A concrete mixer vehicle comprises a chassis, an engine, a cab, a drum assembly, a front roller pedestal, a transmission mounting bracket assembly, and a rear pedestal. The chassis has a frame. The drum assembly includes a mixing drum, a drum driver, and a hopper assembly. The front roller pedestal is configured to support a front end of the mixing drum. The front roller pedestal includes a support member configured to provide support to the front roller pedestal in a longitudinal direction with respect to a longitudinal axis of the frame. The rear pedestal is configured to support a rear end of the mixing drum. The rear pedestal includes a first bar-pin member and a second bar-pin member configured to couple the rear pedestal in a first installation position or a second installation position based on a length of the mixing drum.

There is described a method for determining a volume of fresh concrete being discharged from a drum during a discharge, the drum being rotatable and having inwardly protruding blades mounted inside the drum which, when the drum is rotated in an unloading direction, force the fresh concrete towards a discharge outlet of the drum. The method generally has discharging a volume of the fresh concrete from the drum by rotating the drum in the unloading direction for a given number of discharge rotations; obtaining discharge flow rate variation data indicative of a discharge flow rate varying as function of discharge rotations; and determining a discharged volume value indicative of the volume of fresh concrete being discharged from the drum of the mixer truck during said discharge based on the given number of discharge rotations and on the discharge flow rate variation data.

A concrete mixer vehicle includes a chassis, a mixing drum assembly, and a controller. The mixing drum assembly includes a mixing drum, a mixing element, a collector, and a chute. The mixing drum defines an aperture and a volume. The mixing element is positioned within the volume and is coupled to the mixing drum. The controller is configured to determine a state of the concrete mixer vehicle, determine a state of a mixture delivery system of a batch plant, obtain and apply a setpoint value to an actuator of the concrete mixer vehicle or the mixture delivery system, and activate the mixture delivery system to output material through the outlet of the mixture delivery system such that the material is deposited directly into the volume of the mixing drum to thereby directly charge the concrete mixer vehicle with material.

A concrete mixer system includes a control system configured to provide a first input to a drum drive system to rotate a drum of a concrete mixer at a target speed while the drum is empty and clean, acquire operating data regarding an operating characteristic of the drum drive system to determine a baseline operating characteristic of the drum drive system in response to the first input, provide a second input to the drum drive system to rotate the drum at the target speed following one or more uses of the concrete mixer and while the drum is empty, acquire the operating data to determine a current operating characteristic of the drum drive system in response to the second input, and provide a buildup notification indicating that there is a buildup of drum contents within the drum in response to a difference between the baseline operating characteristic and the current operating characteristic exceeding a threshold differential.

A concrete mixer vehicle includes a mixer drum, an additive admixture system, and a controller. The additive admixture system includes an air inlet valve, a fluid valve, an air valve, and a pump. The controller is configured to operate the additive admixture system to transition the additive admixture system between an additive addition mode, a drain mode, and a system clear mode. The controller transitions the additive admixture system into the additive addition mode and operates the pump until a desired amount of an additive is added to the mixer drum, transitions the additive admixture system into the drain mode for a predetermined amount of time in response to the desired amount of additive being added to the mixer drum, and transitions the additive admixture system into the system clear mode for a predetermined amount of time to clear stagnant fluid or built up mixture from the additive admixture system.

The application presents a system generally having a rotatable drum rotatably for receiving fresh concrete, the drum having inwardly protruding blades mounted inside the drum which, when the drum is rotated in an unloading direction, force fresh concrete inside the drum towards a discharge outlet of the drum, at least one discharge outlet sensor disposed at the discharge outlet of the drum and being configured to sense the presence of fresh concrete at the discharge outlet as the drum rotates in the unloading direction; and a controller communicatively coupled with the at least one discharge outlet sensor, the controller being configured for performing the steps of: receiving a signal from the at least one discharge outlet sensor indicative of the presence of the discharged fresh concrete at the discharge outlet as the drum rotates in the unloading direction; and determining at least one parameter based on the received signal.