A printhead for an additive manufacturing system includes a hopper, an outlet, a mixing shaft, and a drive shaft. The hopper includes an inner volume configured to store a slurry material for mixing. The outlet includes a passageway fluidly coupled with the hopper. The outlet includes an open end for discharging the slurry material to a surface through the passageway. The mixing shaft extends through the inner volume of the hopper and includes a member that extends radially outwards from the mixing shaft. The member is configured to mix the slurry material within the hopper as the mixing shaft rotates. The drive shaft extends through the inner volume of the hopper and at least partially into the passageway of the outlet. The drive shaft includes a sloped surface configured to drive the slurry material from the hopper to the surface through the passageway of the outlet.

A quality assurance system for mixing a slurry comprising at least water or other liquid and at least one flowable wet or dry mass, such as cement, sand or other suitable component, has computerized control over the loading of ingredients and has an accurate and broadly variable speed control of the loading of the ingredients. The mixing chamber has scales that provide a signal indicating the current weight of an ingredient in the mixing chamber. The broadly variable control of the loading rate of the ingredients allows more accurate control of the final weight of each ingredient added. A damping period allows system vibrations to dissipate, allowing highly accurate weights to be measured. Accurate records of the addition of each ingredient are maintained using the internal computer that controls the invention.

A quality assurance system for mixing a slurry comprising at least water or other liquid and at least one flowable wet or dry mass, such as cement, sand or other suitable component, has computerized control over the loading of ingredients and has an accurate and broadly variable speed control of the loading of the ingredients. The mixing chamber has scales that provide a signal indicating the current weight of an ingredient in the mixing chamber. As the desired weight of an ingredient is added to the mixing chamber, the computer slows and then stops the inflow of the current ingredient being loaded via broadly variable control of the loading of the ingredients. The broadly variable control of the loading rate of the ingredients allows more accurate control of the final weight of each ingredient added. Further, a damping period allows system vibrations to dissipate, allowing highly accurate weights to be measured. Accurate records of the addition of each ingredient are maintained using the internal computer that controls the invention. The combination of highly accurate control over the input of materials added to the mixing chamber as well as the maintenance of permanent records concerning each batch of cementitious slum made allows the production of precision batches of final products to meet exacting specifications needed in both ordinary projects and highly specialized projects requiring cementitious products. Data recorded during production operations further allow accurate identification of manpower needs of projects and allow owners/operators at job sites to record, control, predict and manage production costs and manpower needs. All recorded data is transmitted to an offsite location for management to use as needed for quality and management control and can be transmitted at any time or hatch interval desired by management.

A system for applying a building material, including: a first component of the building material, including a first constituent and a second constituent; a second component of the building material; a first mixer for mixing the first constituent and the second constituent; a supply device for supplying the first constituent to the mixer; a movement device for modifying a site of application in a space; and a second mixer for mixing the first component and the second component.

There is disclosed a system for depositing building materials comprising a motor vehicle, a container comprising a material depositing system and at least one device for removing the container from the motor vehicle. The device can comprise one or more outriggers which are adapted to remove the container from the motor vehicle and which can be used to deposit the container on a job site, There is also disclosed a process as well, which includes at least one of the following steps providing a base slab floor; bull floating the base slab floor, inspecting the base slab floor for debris, utilizing a measuring device to survey height dimensions, applying an adhesive intermediary, inserting plastic pins with respect to survey measured points, mixing a self leveling compound, pumping the mixed compound through a conveying system, and smoothing the mixed compound to create a uniform surface and floor which is cured.

In some embodiments, a method may include preparing building forms including at least some cementitious materials. The method for preparing forms may include mixing substantially dry cementitious material particles with closed cell foam particles to form a substantially dry composition. In some embodiment, at least some of the cementitious material particles may adhere to at least some surface deformations on the surface of the closed cell foam particles. In some embodiments, the method may include mixing a second portion of water with the substantially dry composition for a second period of time to form a partially wet composition. In some embodiments, a method may include forming a building form including at least some cementitious materials from the partially wet composition. In some embodiments, the closed cell foam particles may include expanded polystyrene. In some embodiments, a ratio of the water to cementitious material particles may range from 0.20 to 0.40.

There is disclosed a system for depositing building materials comprising a motor vehicle, a container comprising a material depositing system and at least one device for removing the container from the motor vehicle. The device can comprise one or more outriggers which are adapted to remove the container from the motor vehicle and which can be used to deposit the container on a job site. In addition there is a system which includes a hydraulically controlled crane and silo doors for allowing material to be automatically added to containers for mixing building materials.

In some embodiments, a method may include preparing building forms including at least some cementitious materials. The method for preparing forms may include mixing substantially dry cementitious material particles with closed cell foam particles to form a substantially dry composition. In some embodiment, at least some of the cementitious material particles may adhere to at least some surface deformations on the surface of the closed cell foam particles. In some embodiments, the method may include mixing a second portion of water with the substantially dry composition for a second period of time to form a partially wet composition. In some embodiments, a method may include forming a building form including at least some cementitious materials from the partially wet composition. In some embodiments, the closed cell foam particles may include expanded polystyrene. In some embodiments, a ratio of the water to cementitious material particles may range from 0.20 to 0.40.

A system and process for mixing and distributing building materials. This system and process can also include a way or a means or calibrating the mixing of these materials. This system and process can also include a system for tracking the materials that flow through the system, and for controlling the type of material used in the system.

In some embodiments, a method may include preparing building forms including at least some cementitious materials. The method for preparing forms may include mixing substantially dry cementitious material particles with closed cell foam particles to form a substantially dry composition. In some embodiment, at least some of the cementitious material particles may adhere to at least some surface deformations on the surface of the closed cell foam particles. In some embodiments, the method may include mixing a second portion of water with the substantially dry composition for a second period of time to form a partially wet composition. In some embodiments, a method may include forming a building form including at least some cementitious materials from the partially wet composition. In some embodiments, the closed cell foam particles may include expanded polystyrene. In some embodiments, a ratio of the water to cementitious material particles may range from 0.20 to 0.40.