In a sawing cord the three constituting elements of steel cord, sawing bead and sleeve polymer in between the beads must work optimally together. In order to improve the injection molding quality the inventors disclose an injection mold wherein the injection channels inject polymer from opposite sides of the steel cord into the injection cavity. The injection mold comprises two half molds that form the injection cavity when closed. Different preferred embodiments are described inclusive the use of channels having a tree structure, preferably a binary channel tree, preferably a balanced binary tree and most preferred a balanced binary tree with equal length pathways from feed channel to each injection channel. The use of heated channels is disclosed and the rules for balancing between the number of heated versus non-heated channels are explained. Furthermore the method to use such mold and the product resulting from the use of the mold are claimed.

A method for manufacturing a continuous drill ring for a core drill bit is disclosed. The method includes forming at least two green compacts in layers in a direction of formation between a bottom side and a top side by successively applying powder layers containing a powder mixture and diamond layers containing diamond particles that are arranged in a set pattern. The green compacts are shaped into ring segments under the effect of pressure. The ring segments are joined in a circular manner and they are sintered under the effect of heat so as to obtain a continuous drill ring.

Tool cores may have removable sections, which may be removable without damaging, cutting or severing attachment configurations for the removable sections. The removable sections may be handled simultaneously. Moving parts used to facilitate removal of the removable sections may be secured in a pre-loaded configuration.

Metal sleeves are used as carriers for the abrasive layer of sawing beads. Such sawing beads are threaded on a steel cord and are separated by a polymer thus forming a sawing cord for sawing of hard and brittle materials such as stone or concrete. These metal sleeves have a large influence on the overall performance as well as on the cost of the sawing cord. The inventors propose the method of metal injection molding to make the metal sleeves in large quantities with an optimized geometry which is not possible with the current methods for making the metal sleeves. Over and above the inventive sleeves are particularly well suited for application of the abrasive layer by means of laser cladding. Beads made by laser cladding on the inventive metal sleeves as well as sawing cords comprising such beads are therefore part of the invention.

A device for cutting a block of stone that includes a support bar including a monolithic metallic plate, and a number of fluid ports attached to the plate. The device also includes a wear bar that is secured to the monolithic metallic plate and a lower longitudinal slot, and a cutting belt positioned in the lower longitudinal slot of the wear bar and including a downward-facing cutting surface to cut the block of stone. A method of cutting the stone block is also disclosed.

Methods, wires, and apparatus for use in cutting (e.g., slicing) hard, brittle materials is provided. The wire can be a super-abrasive wire that includes a wire core and super-abrasive particles bonded to the wire core via a metal bonding layer. This wire, or another type of wire, can be used to slice workpieces useful for producing wafers. The workpieces can be aligned within a holder to produce wafers using the device and methods presently provided. The holder rotates about its central axis, which translates to workpieces moving in orbit around this axis. A single abrasive wire, or multiple turns of wire stretched tightly between wire guides, is then contacted with the rotating holder to slice the workpieces.

Tool bodies, tools and machines for operating the tool include electronic circuits for providing data, collecting data, analyzing data and for controlling machines based on such data. Tool bodies and tools may include electronic circuits having data collecting sensors, which may be embedded in a housing with the electronic circuit and/or positioned outside of such a housing. Sensors include temperature sensors, motion sensors, strain sensors, moisture sensors, electrical resistance sensors, position sensors, antennas, and other components.

A reciprocating saw blade has a first end with a first tang and a second end with a second tang. The first and second tangs are alternatively engageable with the chuck of a reciprocating saw. The reciprocating saw blade defines a substantially uniform cutting edge extending from approximately the first end to approximately the second end of the blade. The first tang is engageable with the chuck of the reciprocating saw for fixedly securing the first end of the blade to the reciprocating saw and forming with the second tang the free end of the saw blade. Alternatively, the second tang is engageable with the chuck of the reciprocating saw for fixedly securing the second end of the blade to the reciprocating saw and forming with the first tang the free end of the reciprocating saw blade drivable in a reciprocating motion by the reciprocating saw.

A unique design is provided that increases the strength and extends the life of an asphalt saw blade. The asphalt saw blade may include a main body, outer plates and cutters that are secured to the main body and outer plates via a notched interface. The cutters can include cutting elements and a plate that reinforces the cutting elements while also shielding the cutter's main body from wear.

A unique design is provided that increases the strength and extends the life of an asphalt saw blade. The asphalt saw blade may include a main body, outer plates and cutters that are secured to the main body and outer plates via a notched interface. The cutters can include cutting elements and a plate that reinforces the cutting elements while also shielding the cutter's main body from wear.