A process and device continuously prepare a filled rubber masterbatch. The process comprises bringing into contact, in a mixing zone, a first liquid-phase flow and a second liquid-phase flow, the first flow being an elastomer emulsion, the second flow being an aqueous suspension of filler particles, such that one of the two flows emerges inside the other flow and that the two flows are transported at low pressure before they are brought into contact.

A process and associated system for creating color effects using extrudable material, such as plastic and metal for example, are presented. Flows of first and second viscous materials of respective colors are provided and then combined in a predetermined pattern to form a stream of combined viscous material. In a first aspect, the flow rate of the first viscous material is caused to vary over time in order to vary an amount of the first viscous material in the stream. In a second aspect, which may be used alone or in combination with the first aspect, the first and second viscous materials have distinct viscosities to reduce an amount of color blending between the first color and the second color in the stream of combined viscous material. A static mixer may then be used to apply a predetermined dividing, overturning and combining motion to the stream of combined viscous material to partially mix the first viscous material and the second viscous material, such that upon exiting the static mixer, the first material of the first color and the second material of the second color form a color pattern in the stream of combined viscous material. Sheets of extrudable material may be created using such process and used in the manufacturing of many different products including for example kayaks and stand-up paddle boards.

The invention relates to a device for reducing the microbiological contaminants of container products which consist predominantly of plastics materials. In said device a plastics granulate is fed to an extruder assembly (19) which melts the granulate, said granulate being subsequently supplied to a form fill seal machine for producing the relevant container product. The device also comprises a guide assembly (35) for the targeted guidance of the plasticated plastics material from the extruder assembly (19) to said machine. The device is characterised in that at least one guide assembly (35) has at least one flow or channel guide (41) for the melted plastics material, so that microbiological contaminants are guided predominantly into the interior of the wall of the polymeric tube, said interior being enclosed by regions of the plastics material that are less contaminated.

An apparatus for hybrid manufacturing comprising a frame, a build plate that is adapted to move relative to the frame, a material pump that is adapted to pump one or more materials, a mixing head that is adapted to mix the one or more materials, a mixing hose that is in fluid communication with the material pump and the mixing head, a vacuum pump that is adapted to remove air from a mold, a vacuum hose that is in fluid communication with the vacuum pump and the mold, a vat that is adapted to retain a liquid, and a radiation source that is disposed adjacent to the vat. The apparatus prints the mold and fills the mold. A method comprising printing the mold with one or more mold materials, removing air from the mold, filling the mold with one or more primary materials, and dissolving the mold.

A wet mix elastomer composite comprising carbon black dispersed in an elastomer including a blend of a natural rubber and styrene-butadiene rubber. When the wet mix elastomer composite is processed with CTV Method 1, the vulcanized wet mix elastomer composite exhibits a resistivity that A) has a natural logarithm satisfying the equation ln(resistivity)0.1(loading)+x, where x is 14, or B) is at least 2.9 times greater than the resistivity of a vulcanized dry mix elastomer composite having the same composition and prepared using Comparative CTV Method 1.

A pipe segment for thermoset manufacturing includes a pipe body with an exterior surface, a main inlet portion, a main outlet portion, a secondary inlet portion and a secondary outlet portion. The pipe body defines a main chamber and a secondary chamber. A nozzle for thermoset manufacturing includes a nozzle body with an exterior surface, a main inlet portion, a main outlet portion, a secondary inlet portion and a secondary outlet portion. The nozzle body defines a main chamber and a secondary chamber. The main inlet portion includes at least two main inlet orifices. The main outlet portion includes a main outlet orifice. The secondary inlet portion includes a secondary inlet orifice. The secondary outlet portion includes a secondary outlet orifice. A system for thermoset manufacturing includes a pipe segment, a three-way valve and first, second and third fluid subsystems. A method for thermoset manufacturing is also provided.

The present invention relates to a method and device for manufacturing artificial marble. According to the present invention, artificial marble having a stripe pattern similar to that of natural stone, such as striato, may be provided.

The invention relates to a process for the production of thermoplastic moulding compounds, in particular for the production of acrylonitrile-butadiene-styrene (ABS), wherein at least a first reagent (11) and a second reagent (12) of the thermoplastic moulding compounds are fed to a loop conduit (29) which comprises a static mixer (36), wherein the reagents (11, 12) are pressed in loops through the loop conduit (29) and passing the static mixer (36), whereby the reagents (11, 12) are dispersed to form a dispersion (15) in the static mixer (36). The invention also relates to a thermoplastic moulding compound that is produced by the inventive process.

A method of manufacturing a plurality of colors of bulked continuous carpet filament from a single multi-screw extruder which, in various embodiments, comprises: (A) passing PET through an extruder that melts the PET and purifies the resulting PET polymer melt; (B) splitting the extruded polymer melt into a plurality of melt streams and adding a colorant to each of the plurality of melt streams; (C) using one or more static mixers (e.g., thirty six static mixers) to substantially uniformly mix (e.g., homogeneously mix) each of the plurality of melt streams with its respective added colorant; and (D) feed each of the uniformly mixed and colored plurality of melt streams into a respective spinning machines that turns the polymer into filament for use in manufacturing carpet, rugs, and other products.

An additive manufacturing system for additive manufacturing with an additive manufacturing material and fibers includes an extruder comprising a static-mixing nozzle having a static-mixing channel and static-mixing structures distributed inside the static-mixing channel and extending radially inward from the channel wall, and being longitudinally distributed and radially staggered over a portion of the length of the static-mixing channel. A static-mixing nozzle, a method of additive manufacturing, and a method of making a static mixing nozzle for additive manufacturing are also disclosed.