A method of manufacturing bulked continuous carpet filament that includes providing a polymer melt and separating the polymer melt from the extruder into at least eight streams. The multiple streams are exposed to a chamber pressure within a chamber that is below approximately 25 millibars, or another predetermined pressure. The streams are recombined into a single polymer stream. Polymer from the polymer stream is then formed into bulked continuous carpet filament.

A weighing apparatus for the preparation of a mixture of granular components that comprise batches of material required by a plurality of processing machines in a plant for the manufacture of plastic products is described. The apparatus comprises a Multi-Channel Gravimetric Batch Blender (MCGBB) configured to weigh predetermined weights of the raw materials and to combine the weighed portions of raw materials into batches according to a predetermined recipe for each processing machine and a computer that controls the operation of all components of the MCGBB. The MCGBB comprises several weighing units arranged in a way that allows material weighed in each of the weighing units to fall through individual chutes via a common funnel into a manifold that distributes the weighed batches to several processing machines via a system of delivery pipes.

A process for producing a plastic lens includes a step of stirring and mixing a solution including a polymerization reactive compound in a preparation tank; a step of transferring the polymerizable composition obtained in the step from the preparation tank to a lens casting mold; a step of curing the polymerizable composition; and a step of obtaining a plastic lens molded product by separating the obtained resin from the lens casting mold. The step of transferring the polymerizable composition includes a step of re-mixing the polymerizable composition discharged from the preparation tank and injecting the polymerizable composition into the lens casting mold.

A submersible mixing and sampling apparatus with submersible supply systems (12, 14) for first and second liquid components such as a thermoset resin and a curing agent is disclosed. Each supply system has a respective submersible tank (24) for holding a respective one of the liquid components. Submersible mixers (46, 48, 50) downstream of the supply systems mix the liquid components underwater to form a curable mixture for injection into a subsea chamber such as a tee (102). Submersible sampling devices downstream of the mixers take samples (94) of the mixture underwater before, during and after injection, and optionally also at the surface. The samples may be cured and tested underwater or may be lifted to the surface for testing. The apparatus may be mounted on a subsea skid (100) or basket.

Apparatus for producing a mixture of at least one gas and at least one liquid plastic component, includes a mixing device that is connected, via a first pipe, to an introducing device for the at least one gas and is connected, via a second pipe, to a conveying device for that at least one liquid plastic component. The introducing device and the conveying device are designed as piston pumps that have pistons.

An extrusion apparatus intended for the manufacture of a coextruded profiled element P for tyres, produced from rubber compounds of various compositions, comprises a profiling device (30) arranged at the outlet of at least two flow channels (34, 35) for rubbery compounds of different composition. The said channels receive the compounds from positive-displacement contrarotating twin-screw extruders (10, 20), the screw flights interpenetrating and having conjugated profiles.

Methods of transforming an ultra-high molecular weight polymer into a processable material and compositions resulting from those methods. The methods may include a combination of applying a shear force to a polymer and heating the polymer. Also described are methods for using the compositions.

Methods of transforming an ultra-high molecular weight polymer into a processable material and compositions resulting from those methods. The methods may include a combination of applying a shear force to a polymer and heating the polymer. Also described are methods for using the compositions.

A method of manufacturing bulked continuous carpet filament which, in various embodiments, comprises: (A) grinding recycled PET bottles into a group of flakes; (B) washing the flakes; (C) identifying and removing impurities, including impure flakes, from the group of flakes; (D) passing the group of flakes through an MRS extruder while maintaining the pressure within the MRS portion of the MRS extruder below about 5 millibars; (E) passing the resulting polymer melt through at least one filter having a micron rating of less than about 50 microns; and (F) forming the recycled polymer into bulked continuous carpet filament that consists essentially of recycled PET.

A process and associated system for creating color effects using extrudable material, such as plastic and metal for example, are presented. Flows of first and second viscous materials of respective colors are provided and then combined in a predetermined pattern to form a stream of combined viscous material. In a first aspect, the flow rate of the first viscous material is caused to vary over time in order to vary an amount of the first viscous material in the stream. In a second aspect, which may be used alone or in combination with the first aspect, the first and second viscous materials have distinct viscosities to reduce an amount of color blending between the first color and the second color in the stream of combined viscous material. A static mixer may then be used to apply a predetermined dividing, overturning and combining motion to the stream of combined viscous material to partially mix the first viscous material and the second viscous material, such that upon exiting the static mixer, the first material of the first color and the second material of the second color form a color pattern in the stream of combined viscous material. Sheets of extrudable material may be created using such process and used in the manufacturing of many different products including for example kayaks and stand-up paddle boards.