A dry granulation process using a twin-screw extruder for granulating a powder mixture which includes at least one active ingredient and at least one carrier. The process includes steps of kneading the powder mixture in the screw barrel of the twin-screw extruder at a barrel temperature below a melting point of the at least one active ingredient and a melting point or a glass transition temperature of the at least one carrier to provide a kneaded powder mixture, and extruding the kneaded powder mixture to form granules. Granules and tablets produced using the dry granulation process in the twin-screw extruder are also provided.

A manufacturing process for a material includes the steps of impregnating a predetermined amount of cellulose fibers with a predetermined amount of clay particulates, adding a predetermined amount of plastic, applying high heat to carbonize the combined materials and manipulating the combined materials while applying heat, and forming the carbonized combined materials by one of extrusion, casting, stamping, and as a 3-D printing filament

A pellet production method comprising: an operation in which a strand comprising a glass-fiber-reinforced polyamide resin composition containing 50 mass % to 80 mass % of glass fiber is extruded from an orifice at a die; an operation in which the strand is drawn into water within a tank and is cooled; and an operation in which the cooled strand is cut to obtain a pellet; wherein an angle of incidence at which the strand enters the water within the tank is not less than 70° but is less than 90°; and wherein a ratio of a diameter of the pellet to a diameter of the orifice (diameter of the pellet/diameter of the orifice) is 0.65 to 0.97.

A pellet production method comprising: an operation in which a strand comprising a glass-fiber-reinforced polyamide resin composition containing 50 mass % to 80 mass % of glass fiber is extruded from an orifice at a die; an operation in which the strand is drawn into water within a tank and is cooled; and an operation in which the cooled strand is cut to obtain a pellet; wherein an angle of incidence at which the strand enters the water within the tank is not less than 70° but is less than 90°; and wherein a ratio of a diameter of the pellet to a diameter of the orifice (diameter of the pellet/diameter of the orifice) is 0.65 to 0.97.

Electrically conductive thermoplastic polymer composites of particulate thermoplastic polyester polymers, electrically conductive components (carbon nanofibers, graphene nanoplatelets, and/or conductive metal nanoparticulates), processing aids such as plasticizers, thermal stabilizers, etc., as well as nanoscopic particulate fillers such as nanoscopic titanium dioxide, etc., the electrically conductive components being distributed substantially uniformly in the composite to form an electrically conductive network. Also, methods for preparing thermoplastic polymer composites, a system for collecting extruded filaments prepared from thermoplastic polymer composites as a coil of filament, as well as method for tempering articles formed from thermoplastic polymer composites to increase the degree of crystallinity of the thermoplastic polymers and thus their mechanical strength properties.

Provided is a resin particle producing method including: a fiber aggregate producing step of directly joining fibers containing a thermoplastic resin with each other to obtain a fiber aggregate; and a particle forming step of forming the fiber aggregate into particles to obtain resin particles.

Provided is a resin particle producing method including: a fiber aggregate producing step of directly joining fibers containing a thermoplastic resin with each other to obtain a fiber aggregate; and a particle forming step of forming the fiber aggregate into particles to obtain resin particles.

Thermoplastic polyurethane (TPU) compositions, methods for producing TPU compositions, methods of using TPU compositions, and apparatuses produced therefrom are disclosed. Disclosed TPU compositions include a thermoplastic polyurethane polymer, a heat stabilizer, a flow agent, and a filler material. The filler may be a glass fiber. Disclosed TPU compositions have improved thermal stability and improved flow properties suitable for injection molding of articles of manufacture having a large plurality of fine openings or pores. Articles produced from the composition have superior thermal stability, abrasion resistance, and chemical resistance. Example articles include screening members for vibratory screening machines. Further embodiments include compositions without heat stabilizers, flow agents, and filler materials, and compositions in which two TPU materials having different harnesses are combined to generate a material with a pre-determined hardness. Injection molded screen elements having openings from 25 to 150 microns and open screening area from 10% to 35% are disclosed.

Thermoplastic polyurethane (TPU) compositions, methods for producing TPU compositions, methods of using TPU compositions, and apparatuses produced therefrom are disclosed. Disclosed TPU compositions include a thermoplastic polyurethane polymer, a heat stabilizer, a flow agent, and a filler material. The filler may be a glass fiber. Disclosed TPU compositions have improved thermal stability and improved flow properties suitable for injection molding of articles of manufacture having a large plurality of fine openings or pores. Articles produced from the composition have superior thermal stability, abrasion resistance, and chemical resistance. Example articles include screening members for vibratory screening machines. Further embodiments include compositions without heat stabilizers, flow agents, and filler materials, and compositions in which two TPU materials having different harnesses are combined to generate a material with a pre-determined hardness. Injection molded screen elements having openings from 25 to 150 microns and open screening area from 10% to 35% are disclosed.

The present invention relates to a manufacturing method of a natural fiber composite material for injection molding using a reduced nozzle heating jig, and particularly, to a manufacturing method of a natural fiber composite material for injection molding using a reduced nozzle heating jig, which is configured to include: combining natural fibers and synthetic fibers (S1); heat-pressing the combined ply yarn while passing through a reduced nozzle heating jig 100 and melting and pressing the synthetic fibers and fusing the synthetic fibers to the natural fibers (S2); and palletizing the mixed ply yarn (S3).