A method for preparing an oblate polymer particle from a spherical polymer particle includes squeezing a polymer film including spherical polymer particles. A pair of polymer sheets are used to uniformly deform the film. With this method, more uniform oblate particles may be prepared, and a yield rate thereof may be improved.

A resin granule mass including multiple resin granules, and a proportion of resin granules to which a magnetic foreign matter of 50 m or greater is adhered in the multiple resin granules is 30% or less.

The present invention generally relates to a method for manufacturing phase change material (PCM) pellets. The method includes providing a melt composition, including paraffin and a polymer. The paraffin has a melt point of between about 10 C. and about 50 C., and more preferably between about 18 C. and about 28 C. In one embodiment, the melt composition includes various additives, such as a flame retardant. The method further includes forming the melt composition into PCM pellets. The method further may include the step of cooling the melt to increase the melt viscosity before pelletizing. Further, PCM compounds are provided having an organic PCM and a polymer. Methods are provided to convert the PCM compounds into various form-stable PCMs. A method of coating the PCMs is included to provide PCMs with substantially no paraffin seepage and with ignition resistance properties.

Resin masterbatch compositions are provided as closed end pellets having a core including at least one additive and an outer layer comprising a polymer encapsulating the core, in which the thickness of the outer layer if from 0.001 mm to 1 cm. A stabilized composition is prepared from an organic material to be stabilized and the resin masterbatch composition. A process for producing the resin masterbatch composition includes co-extruding in tubular form a core material encapsulated by an outer layer, wherein the core material comprises at least one additive, and the outer layer comprises a polymer, to form a filled tube; passing the filled tube into a sealing device that cuts the filled tube into multiple discrete segments seals and simultaneously seals each end of each discrete segment, thereby forming closed end pellets; and cooling the closed end pellets.

The invention relates to a method for processing PET polymers in order to form PET pellets. A PET melt is granulated in an underwater granulator in order to form PET pellets, wherein the process water is driven at a temperature below the glass transition temperature of the used PETs in order to produce a golf ball-like surface structure on the pellets during the underwater granulation process. According to the invention, the pellets are separated from the super-cooled process water within a second or less and are subjected to an at least two-stage post-treatment process after the drying process, wherein the pellets are supplied with a gas of a first temperature which is higher than the surface temperature of the pellets for a first period of time, said gas being kept uniformly hot, in a first post-treatment chamber to form nuclei, and the pellets are treated in a second post-treatment chamber to crystallize at a second temperature which is higher than the first temperature over a second period of time which is a multiple of the first period of time.

A process for grinding materials includes grinding a frozen plastic material to form a first-stage plastic material in a first mill. The first-stage plastic material is processed in a second mill to form material having a particle size less than about 100 m.

Methods for producing highly spherical particles that comprise: mixing a mixture comprising: (a) nanoclay-filled-polymer composite comprising a nanoclay dispersed in a thermoplastic polymer, (b) a carrier fluid that is immiscible with the thermoplastic polymer of the nanoclay-filled-polymer composite, optionally (c) a thermoplastic polymer not filled with a nanoclay, and optionally (d) an emulsion stabilizer at a temperature at or greater than a melting point or softening temperature of the thermoplastic polymer of the nanoclay-filled-polymer and the thermoplastic polymer, when included, to disperse the nanoclay-filled-polymer composite in the carrier fluid; cooling the mixture to below the melting point or softening temperature to form nanoclay-filled-polymer particles; and separating the nanoclay-filled-polymer particles from the carrier fluid.

A method, system and machine for cold processing extruded starch-containing pellets by cold particle size reducing pellets of a size greater than a particle size reduction setting size enabling particle size reduction to be performed without compacting or compression any size reduced particle while doing so without heating them during particle size reduction thereby preserving their pores, internal liquid absorbing voids and starch matrix optimizing granular sorbent performance. Such a method, system and machine is selectively controllable enabling not only control of how many and a ratio of fines produced relative to the final product providing real time control of fines production but also is able to provide particle size distribution control as well. A preferred particle size reduction machine is a roll granulator that breaks larger size pellets into smaller sized particles and/or fines without compressing or compacting them with the spacing between the rolls selectively variably in a manner that regulates how much of different sized particles and/or particles falling within certain size ranges are produced advantageously enabling real time control of particle size distribution to be achieved during extruder line operation.

The present invention relates to a process for the production of discrete solid extruded particles comprising emulsion droplets, to such particles as well as to the use of such particles in food, feed, pharmaceutical and personal care applications.

Provided are: a powdered material for slush molding; and a manufacturing process therefor. The powdered material is less odorous, exhibits excellent powder fluidity, and does not suffer from troubles resulting from the sliding-down or agglomeration of a pigment even when the resin particles have been pigmented on the surfaces thereof. Thus, the powdered material ensures high productivity. The powdered material is a powdered polyurethane urea resin composition which comprises (D) a polyurethane urea resin that has a total content of bimolecular condensate of acetone, bimolecular condensate of methyl ethyl ketone, and bimolecular condensate of methyl isobutyl ketone of 1,000 ppm or less and (N) an additive, wherein the polyurethane urea resin (D) takes the form of thermoplastic polyurethane urea resin particles (P) that have a volume-mean particle diameter of 20 to 500 m and that have protrusions and recesses on the surfaces. The powdered polyurethane urea resin composition is manufactured by a manufacturing process which includes a step of mixing (A) an isocyanato-terminated urethane prepolymer with (B) an alicyclic diamine and/or an aliphatic diamine in an aqueous medium by stirring to form the resin particles (P).