Crumb rubber obtained from recycled tires is subjected to a process involving phase reticulation induced sulfidic metathesis. The process utilizes a reactive component that interferes with sulfur bonds, assisted by exposure to a pulsed magnetic field. The resulting rubber, subjected to interlinked substitution, exhibits properties similar to those of the virgin composite rubber structure prior to being granulated, or other polymeric materials, and is suitable for use in fabricating new tires, engineered rubber articles, and asphalt rubber for use in waterproofing and paving applications.

Systems and methods are provided for fabricating composite parts. One embodiment is a method for fabricating a composite part, the method comprising: reducing a bulk factor of chips of chopped fiber while forming the chips into a pre-consolidated charge; shaping portions of the pre-consolidated charge into shaped volumetric charges that fit within a die; and compression molding the shaped volumetric charges within the die.

Systems and methods are provided for fabricating composite parts. One embodiment is a method for fabricating a composite part, the method comprising: reducing a bulk factor of chips of chopped fiber while forming the chips into a pre-consolidated charge; shaping portions of the pre-consolidated charge into shaped volumetric charges that fit within a die; and compression molding the shaped volumetric charges within the die.

A method for producing a separator plate, where thermoplastic polymer material and a powder of electro-conductive filler, ECF is kneaded at a kneading temperature above a glass transition temperature for the thermoplastic polymer material but below a melting temperature for the thermoplastic polymer material in order to provide a malleable but not molten compound and for causing fibrillization in the thermoplastic polymer material prior to hot-compacting the sheet in a press-form to form a separator plate. A production facility for practicing the method is also disclosed.

A method for producing a separator plate, where thermoplastic polymer material and a powder of electro-conductive filler, ECF is kneaded at a kneading temperature above a glass transition temperature for the thermoplastic polymer material but below a melting temperature for the thermoplastic polymer material in order to provide a malleable but not molten compound and for causing fibrillization in the thermoplastic polymer material prior to hot-compacting the sheet in a press-form to form a separator plate. A production facility for practicing the method is also disclosed.

A method for manufacturing of a pre-form part for a wind turbine blade including one or more components and an adhesive, wherein the component or at least one of the components is a mat-like component including fibres, includes the steps: arranging the adhesive at one or more positions on the component or arranging the components in a stack, wherein the adhesive is arranged at one or more positions between the components, and heating the adhesive by providing an electric current to at least one actively heated layer, wherein the mat-like component is used as actively heated layer and/or wherein at least one additional mat-like heating means provided and arranged on top of or below the component or the stack of components is used as actively heated layer.

A method for manufacturing of a pre-form part for a wind turbine blade including one or more components and an adhesive, wherein the component or at least one of the components is a mat-like component including fibres, includes the steps: arranging the adhesive at one or more positions on the component or arranging the components in a stack, wherein the adhesive is arranged at one or more positions between the components, and heating the adhesive by providing an electric current to at least one actively heated layer, wherein the mat-like component is used as actively heated layer and/or wherein at least one additional mat-like heating means provided and arranged on top of or below the component or the stack of components is used as actively heated layer.

The present application discloses a ceramic preform, a method of making a ceramic preform and a metal matrix composite comprising a ceramic preform. In one exemplary embodiment, the ceramic preform comprises a ceramic compound compressed into the shape of a cylinder by rotational compression molding. The cylinder has an inner surface and an outer surface. A first liner may be attached to the inner surface of the cylinder and a second liner may attached to the outer surface of the cylinder. The metal matrix composite of the present application may be formed as a brake drum or a brake disc.

The present application discloses a ceramic preform, a method of making a ceramic preform and a metal matrix composite comprising a ceramic preform. In one exemplary embodiment, the ceramic preform comprises a ceramic compound compressed into the shape of a cylinder by rotational compression molding. The cylinder has an inner surface and an outer surface. A first liner may be attached to the inner surface of the cylinder and a second liner may attached to the outer surface of the cylinder. The metal matrix composite of the present application may be formed as a brake drum or a brake disc.

A fiber preform for use in a resin transfer molding or liquid composite molding process and process of making the same are provided. The preform includes a substrate, a fiber bundle arranged on the substrate in a predetermined pattern and attached to the substrate by a plurality of stitches of a thread. The fiber preform is capable of being pre-formed into a three-dimensional shape. The fiber preform along with a sheet of preformed thermoset resin that impregnates at least a portion of the fiber preform forms a composite material. The fiber preform reinforces areas of stress concentration of a core to form a vehicle component.