B29B2017/0015

RECYCLING METHOD FOR CONTAMINATED POLYOLEFINS
20240051185 · 2024-02-15 ·

The invention relates to a recycling method for producing a polyolefin recyclate, involving the process of removing contaminants from a contaminated polyolefin material, in which the contaminated polyolefin material is soaked in a solvent in a soaking step in order to dissolve contaminants present in the contaminated polyolefin material in the solvent and to remove the solvent and the contaminants dissolved in the solvent from the polyolefin material. According to the invention, prior to the soaking step, a washing step carried out using water, cleaning agents and/or lye. The contaminated polyolefin material is changed by the soaking/solvent recycling method such that (i) more than 90% of the low-molecular chains of below 2000 daltons are removed or washed out, and the average molecular chain length of the polyolefin recyclate is therefore increased, and (ii) the melt volume-flow rate (MVR) of the polyolefin recyclate is reduced to a specified MVR.

SYSTEMS AND METHODS FOR MANUFACTURING BULKED CONTINUOUS FILAMENT FROM COLORED RECYLED PET
20240042717 · 2024-02-08 ·

A system comprising: (1) a grinding unit configured to receive and grind recycled PET bottles into a group of polymer flakes comprising up to about ten percent colored polymer flakes and balance substantially clear polymer flakes; (2) a washing unit configured to wash the group of polymer flakes; and (3) an extruder configured to extrude material in a plurality of different extrusion streams. The extruder may be further configured to: (1) receive a concentrate-polymer mixture comprising a mixture of the polymer flakes and a color concentrate; (2) melt the concentrate-polymer mixture to produce a polymer melt; (3) reduce a pressure within the extruder; and (4) pass the polymer melt through the extruder so that the polymer melt is divided into the plurality of extrusion streams. The system may then filter the polymer melt through at least one filter and form the polymer melt into bulked continuous carpet filament.

SYSTEMS AND METHODS FOR MANUFACTURING BULKED CONTINUOUS FILAMENT FROM COLORED RECYCLED PET
20190368074 · 2019-12-05 ·

Methods of manufacturing bulked continuous carpet filament which, in various embodiments, comprise: (A) grinding recycled PET bottles into a group of flakes; (B) washing the flakes; (C) identifying and removing impurities, including impure flakes, from the group of flakes; (D) adding one or more color concentrates to the flakes; (E) passing the group of flakes through an MRS extruder (400) while maintaining the pressure within the MRS portion (420) of the MRS extruder (400) below about 25 millibars; (F) passing the resulting polymer melt through at least one filter (450) having a micron rating of less than about 50 microns; and (G) forming the recycled polymer into bulked continuous carpet filament that consists essentially of recycled PET.

Systems and methods for manufacturing bulked continuous filament
10493660 · 2019-12-03 · ·

A method of manufacturing bulked continuous carpet filament which, in various embodiments, comprises: (A) grinding recycled PET bottles into a group of flakes; (B) washing the flakes; (C) identifying and removing impurities, including impure flakes, from the group of flakes; (D) passing the group of flakes through an MRS extruder while maintaining the pressure within the MRS portion of the MRS extruder below about 1.5 millibars; (E) passing the resulting polymer melt through at least one filter having a micron rating of less than about 50 microns; and (F) forming the recycled polymer into bulked continuous carpet filament that consists essentially of recycled PET.

Used automobile tires as loss circulation material

An automobile tire that is unsuitable to carry an automobile is obtained. Tire chips are formed from the obtained automobile tire. The tire chips are mixed with a quantity of wellbore carrier fluid to form a mixture. The mixture is used as loss circulation material during a wellbore drilling operation.

SYSTEMS AND METHODS FOR MANUFACTURING BULKED CONTINUOUS FILAMENT FROM COLORED RECYCLED PET
20190360122 · 2019-11-28 ·

A method of manufacturing bulked continuous carpet filament which, in various embodiments, comprises: (A) grinding recycled PET bottles into a group of flakes; (B) washing the flakes; (C) identifying and removing impurities, including impure flakes, from the group of flakes; (D) adding one or more color concentrates to the flakes; (E) passing the group of flakes through an extrusion system while maintaining the pressure within the extrusion system below about 25 millibars; (F) passing the resulting polymer melt through at least one filter having a micron rating of less than about 50 microns; and (G) forming the recycled polymer into bulked continuous carpet filament that consists essentially of recycled PET.

Methods for manufacturing bulked continuous filament from colored recycled pet
10487422 · 2019-11-26 · ·

A method of manufacturing bulked continuous carpet filament which, in various embodiments, comprises: (A) grinding recycled PET bottles into a group of flakes; (B) washing the flakes; (C) identifying and removing impurities, including impure flakes, from the group of flakes; (D) adding one or more color concentrates to the flakes; (E) passing the group of flakes through an MRS extruder while maintaining the pressure within the MRS portion of the MRS extruder below about 25 millibars; (F) passing the resulting polymer melt through at least one filter having a micron rating of less than about 50 microns; and (G) forming the recycled polymer into bulked continuous carpet filament that consists essentially of recycled PET.

SYSTEMS AND METHODS FOR MANUFACTURING BULKED CONTINUOUS FILAMENT
20190344479 · 2019-11-14 ·

A method of manufacturing bulked continuous carpet filament which, in various embodiments, comprises: (A) grinding recycled PET bottles into a group of flakes; (B) washing the flakes; (C) identifying and removing impurities, including impure flakes, from the group of flakes; (D) passing the group of flakes through an MRS extruder while maintaining the pressure within the MRS portion of the MRS extruder below about 1.5 millibars; (E) passing the resulting polymer melt through at least one filter having a micron rating of less than about 50 microns; and (F) forming the recycled polymer into bulked continuous carpet filament that consists essentially of recycled PET.

PROCESS FOR FABRICATION OF PAINTS BASED ON EXPANDED POLYSTYRENE (EPS) WASTE

The invention is related with the paint industry to use on surfaces of solid materials. The invention is a process to obtain paints using expanded polystyrene (EPS) waste as a raw material. From this technology we pursue to transform a waste into a useful product, saving resources and at the same time contributing to solve environmental contamination problems. This invention is composed by the following stages, a.-mixing the EPS waste with an organic solvent until reaching a concentration between 20% and 80% p/p; decanting impurities of the mixture obtained in stage (a) during 24 to 120 h; c.-collecting the supernatant obtained in stage (b); d.-dispersing a pigment in the supernatant obtained in stage (c) during 10 to 30 min at a velocity between 1.000 rpm and 2.000 rpm; e.-mixing the substance obtained in stage (d) with an organic solvent at a velocity between 300 rpm and 1.000 rpm until reaching the desired concentration. Additionally, the invention claims the formulation of a paint that is formed by 0% to 40% of pigment, 70% to 1% of EPS, 0.5% to 5.0% of dispersant, and the difference is solvent.

MULTI-AXIS VARIABLE-SPEED HOT WASHING MODULE AND HOT WASHING METHOD THEREOF
20240116088 · 2024-04-11 ·

A multi-axis variable-speed hot washing module and a hot washing method thereof are provided. The multi-axis variable-speed hot washing module includes a storage assembly, a dehydration assembly, and one or more multi-axis variable-speed hot washing machines, where the multi-axis variable-speed hot washing machine is connected to the storage assembly and the dehydration assembly. Batches of materials are stored in the storage assembly. When cleaning, the materials are put from the storage assembly into one or more multi-axis variable-speed hot washing machines, and medicinal water is added. The multi-axis variable-speed hot washing machine replaces functions of a hot washing machine, a screw, and a friction machine, and has relatively large mechanical friction on the materials during cleaning. The materials after being hot washed by the multi-axis variable-speed hot washing machine are transported to the dehydration assembly for dehydration, so as to implement separation of cleaning water and the materials.